Headlights, entire instrument cluster, radio, wipers, power windows, interior lights, randomly and inconsistantly completely shut off at the same time.

Who replaced the headlamp bulb ? Take it back . Everything your having problems with are all controlled by the BCM - body control module . May have crossed wire's ,shorted etc....
This vehicles BCM functions as the Power Mode Master (PMM). Refer to Power Mode Description and Operation for a complete description of the power mode functions.
Body Control Module
The various body control module (BCM) input and output circuits are described in the corresponding functional areas indicated on the BCM electrical schematics. The BCM functions include the following:
• Battery rundown protection--Inadvertent power--Refer to Interior Lighting Systems Description and Operation .
• BTSI/automatic transmission shift lock control--Refer to Automatic Transmission Shift Lock Control Description and Operation .
• Bulb check--Refer to Instrument Cluster Description and Operation .
• Chimes--Refer to Audible Warnings Description and Operation .
- Check gages
- Content theft deterrent
- Door ajar warning
- Headlamps ON
- Key-in-ignition
- Oil reset
- Park brake warning
- Seat belt not fastened
- Turn signal ON
- Vehicle theft deterrent
• Door lock interface--Refer to Power Door Locks Description and Operation .
• Exterior and interior lighting control--Refer to Exterior Lighting Systems Description and Operation .
- Automatic lighting control
- Backup lamps
- Daytime running lights (DRL)
- Fog lamps
- High/low beam head lamps
- Park brake lights
- Turn hazard lamps
• Gage control--Refer to Instrument Cluster Description and Operation .
• Heated seats--Refer to Heated Seats Description and Operation .
• Horn interface--Refer to Horns System Description and Operation .
• Instrument cluster indicator control--Refer to Instrument Cluster Description and Operation .
• Interior lighting--Refer to Interior Lighting Systems Description and Operation .
• Key-in-ignition sensing--Refer to Audible Warnings Description and Operation .
• Parking brake state sensing--Refer to Brake Warning System Description and Operation .
• Retained accessory power (RAP)--Refer to Retained Accessory Power (RAP) Description and Operation .
• Rear compartment interface--Refer to Power Door Locks Description and Operation .
• Rear defogger--Refer to Rear Window Defogger Description and Operation .
• Remote function control--Refer to Keyless Entry System Description and Operation .
• RFA communication link--Refer to Keyless Entry System Description and Operation .
• Seat belt use sensing--Refer to Seat Belt System Description and Operation .
• Theft deterrent vehicle/content--Refer to Content Theft Deterrent (CTD) Description and Operation or Immobilizer Description and Operation .
• Washer solvent level sensing--Refer to Wiper/Washer System Description and Operation .
• Wiper/washer--Refer to Wiper/Washer System Description and Operation .

Ck the fuses here is the info if you already haven't.
1-Headlight washer jets
2-Turn signal flasher
3-Headlight washer, glove box light, engine bay light, instrument cluster
4-License plate lights
5-Instrument cluster, heated seats, auto trans display, outside air temp
6-Central locking system
7-ABS
8-empty
9-heated mirrors
10-empty
11-cruise control(auto trans)
12-on board diagnostic system
13-brake lights
14-interior lights
15-power windows, climate control
16-ABS, anti-slip(?)
17-heated door locks
18-right high beam
19-left high beam
20-right low beam
21-left low beam
22-tail and side marker (right)
23-tail and side marker (left)
24-wipers and washer jets
25-blower for heating/climate control
26-rear window defogger
27-empty
28-fuel pump
29-engine timing
30-sunroof
31-tail lights, cruise control, auto trans
32-engine timing
33-cig lighter
34-engine timing
35-trailer receptacle(?)
36-fog lights
37-radio
38-trunk light, central locking system
39-flashers
40-horn
41-empty
42-empty
43-heated seats

Ok there's the numbers. To figure out what the hell that means you have to look at the inside of the cover to the fuse box. left side of dash panel. Good luck.

1 - Heated washer nozzles, heated outside mirrors 10A
2 - Turn signal system 10A
3 - Illumination 5A
4 - License plate light 5A
5 - Comfort system 7.5A
6 - Central locking system 5A
7 - Back-up lights 10A
8 - Telephone system 5A
9 - ABS 5A
10 - Engine control, gasoline 10A
11 - Instrument cluster, shift lock 5A
12 - B+ (battery positive voltage) for DLC 7.5A
13 - Brake lights 10A
14 - Interior lights, with central locking 10A
- Interior lights, only 5A
15 - Instrument cluster, automatic transmission 5A
16 - A/C-clutch, electrical water pump 10A
17 - Door lock heater 7.5A
18 - Right headlight, high beam 10A
19 - Left headlight, high beam 10A
20 - Right headlight, low beam 15A
21 - Left headlight, low beam 15A
22 - Sidemarker lights, right 5A
23 - Sidemarker lights, left 5A
24 - Wiper system, washer pump 20A
25 - Fresh air blower, air conditioning 25A
26 - Rear window defogger 25A
27 - Daytime running lights 10A
28 - Fuel pump (FP) 15A
29 - Engine control, gasoline 15A
- Engine control, diesel 10A
30 - Sunroof 20A
31 - Automatic transmission 20A
32 - Engine control, injectors, gasoline 10A
- Engine control, injectors, diesel 15A
33 - Headlight washer system 20A
34 - Engine control 10A
35 - Trailer socket 30A
36 - Fog lights 15A
37 - Radio system 10A
38 - Luggage compartment light, central locking system 15A
39 - Emergency flasher system 15A
40 - Dual horn 20A
41 - Cigarette lighter, 12V power outlets 15A
42 - Radio system 25A
43 - Engine control 10A
44 - Heated seats 15A

Fuses: Fuse arrangement in fuse panel, behind instrument cluster, left
Fuse Arrangement In Fuse Panel

1 - Heated washer jets 5A 2 - Turn signals 10A 3 - Headlight washer (relay), illumination for glove
compartment, climate control, Automatic Transmission, instrument cluster 5A 4 - License plate light 5A 5 - Instrument cluster, seat heating, test connection
for cruise control, bulb monitor for auto-check display, Automatic Transmission display, switch
lighting, mirror switches and actuators, airbag
warning light, outside temperature indicator,
climate control 10A 6 - Central locking system 5A 7 - Anti-lock brake system (ABS) 10A 8 - Vacant 9 - Mirror heating 10A 10 - Vacant 11 - Cruise control (Automatic Transmission) 5A 12 - On board diagnostic system 10A 13 - Brake lights 10A 14 - Interior lights, reading lights, anti-theft alarm system, vanity mirror 10A 15 - Instrument cluster, power windows, climate control, automatic transmission 10A 16 - Anti-lock brake system (ABS), Anti-Slip Regulation (ASR) 5A 17 - Heated door locks 10A 18 - High-beam, right 10A 19 - High-beam, left 10A 20 - Low-beam, right 15A 21 - Low-beam, left 15A 22 - Side marker and tail light, right 5A 23 - Side marker and tail light, left 5A 24 - Wiper and washer system 25A 25 - Blower for heating, climate control 30A 26 - Rear window defogger, mirror heating 30A 27 - Rear window wiper 15A 28 - Fuel Pump 15A 29 - Engine timing 30A 30 - Sun roof 20A 31 - Tail lights, cruise control, automatic transmission 15A 32 - Engine timing 20A 33 - Cigarette lighter 15A 34 - Engine timing 15A 35 - Trailer recptacle 30A 36 - Fog lights 15A 37 - Radio 20A 38 - Luggage compartment light, central locking system 15A 39 - Emergency flasher system 15A 40 - Horn 25A 41 - Anti-lock brake system (ABS) 25A 42 - Vacant 43 - Vacant

Fuse Locations & Functions
1. Washer nozzle heaters, glove compartment light (10A).
2. Turn signal lights (10A).
3. Fog light relay, instrument panel light dimmer switch (5A).
4. License plate light (5A).
5. Comfort system, cruise control, A/C, steering wheel module (7.5A).
6. Central locking system (5A).
7. Back-up lights, speedometer vehicle speed sensor (VSS) (10A).
8. Open
9. Anti-lock brake system (ABS) (5A).
10. Engine control module (ECM): gasoline engine (10A)
11. Instrument cluster, shift lock solenoid (5A).
12. Data Link Connector (DLC) power supply (7.5A).
13. Brake tail lights (10A).
14. Interior lights, central locking system (10A).
15. Instrument cluster, transmission control module (TCM) (5A).
16. A/C clutch, after-run coolant pump (10A).
17. Open.
18. Headlight high beam, right (10A).
19. Headlight high beam, left (10A).
20. Headlight low beam, right (15A).
21. Headlight low beam, left (15A).
22. Parking lights right, side marker right (5A).
23. Parking lights left, side marker left (5A).
24. Windshield washer pump, windshield wiper motor (20A).
25. Fresh air blower, A/C (25A).
26. Rear window defogger (25A).
27. Motor for rear windshield wiper (15A). (if equipped)
28. Fuel pump (FP) (15A).
29. Engine control module (ECM) gasoline engine (15A)
30. Power sunroof control module (20A).
31. Transmission control module (TCM) (20A).
32. Injectors: gasoline engine (10A)
33. Headlight washer system (20A).
34. Engine control elements (10A).
35. 12 V power outlet (in luggage compartment) (30A).
36. Fog lights (15A). (if equipped)
37. Terminal (86S) on radio, Instrument cluster (10A).
38. Central locking system (w/ power windows), Trunk light, fuel door, Trunk lid (15A).
39. Emergency flashers (15A).
40. Dual tone horn (20A).
41. Cigarette lighter (15A).
42. Radio (25A).
43. Engine control elements (10A).
44. Heated seats (15A). (if equipped)

Fuse arrangements in fuse bracket/battery:
S162. Glow plugs (coolant) (50A).
S163. Fuel pump (FP) relay/glow plug relay (50A).
S164. Coolant fan control (FC) control module/coolant fan (40A).
S176. Relays panel interior (110A).
S177. Generator (GEN) (90 Amp.) (110A). Generator (GEN) (120 Amp.) (150A).
S178. ABS (hydraulic pump) (30A).
S179. ABS (30A).
S180. Coolant fan (30A).

I believe that this is what you are looking for.....
Fuse and relay locations--2nd generation power distribution box Layout- I think this is a good sticky candidate--



Fuses are listed here

* = maxi fuse

1*=50A I/P fuse panel
2*=40A blower motor relay
3*= 50A 4 wheel ABS module
4*=20a Main light switch-Instrument cluster
5*=50A Ignition switch, starter relay

6*=20A Transfer case relay
7*= NOT USED
8*=20A Auto Ride Control Switch/on off switch
9*=40A Auto Ride Control relay
10*=30A PCM power relay

mini fuses
1=10A A/C relay
2=20A Aux power point
3= not used
4=15A Fog lamps-Daytime lamps
5=10A Air Bag diagnostic monitor
6=10A Powertrain Control Module (PCM)
7=30A 4WABS module
8=30A PCM relay
9=20A Fuel Pump relay and RAP module
10= 15A Horn relay
11=15A Park Lamp relay-Main Light Switch
12=30A Main light switch--Multi Function switch
13=15A Heated O2 sensors, EGR Vacuum Regulator, EVR solenoid,Camshaft position (CMP) Sensor,
Cannister Vent Solenoid, A4LD Auto Transmission
14=30A Generator-Voltage regulator


Interior fuse panel (mini fuses)

1=7.5A Power mirror switch
2=7.5A Blower motor relay,PAD module,Air Bag diagnostic monitor
3=7.5A Trailer tow connector
4=10A Left headlamp
5=10A Data link connector (DLC)
6=7.5A Air bag diagnostic monitor, Blower motor relay, Passive deactivation Module (PAD)
7=7.5A Trailer Tow connector
8=10A Right headlamp, Daytime running lamps (DRL) module, Foglight relay
9=7.5A Stop Lamp switch
10= 7.5A Speed control-amplifier assembly,Brake pressure switch, Generic electronoc Module (GEM)
Shift lock actuator, Blend door actuator, Main light switch, RABS resistor, A/C heater assembly
Flasher
11= 7.5A Instrument cluster, Main light switch, RABS resistor
12= 10A Power window relay, Washer pump relay
13= 20A Stop lamp switch, Brake pressure switch
14= 20A Rear Anti Lock Brake system (RABS) module
**10A 4WABS module**

15=7.5A Instrument cluster
16= 30A Windshield wiper Motor, Wiper Hi-lo relay, wiper run/park relay
17=7.5A Cig lighter
18=15A Drivers unlock relay-All unlock relay
19=25A PCM power diode
20=7.5A RAP module GEM module, Radio
21=15A Flasher (hazard)
22=20A Aux power socket
23=15A Turn signals
24===not used
25= 7.5A GEM module, Instrument cluster
26= 10A Battery saver relay, Electronic Shift relay, Interior lamp relay
Power window relay,Electronic shift control module, transmission control
27=15A Switch,DRL, Backup lamp switch, DTR sensor,Instrument illumination dimming control module
Dome/map lamp, GEM,electronic shift,Interior lights,Glove box lamp and switch
28=7.5A GEM module-Radio
29= 15A Radio
30=15A Park lamps, trailer Tow relay
31===not used
32=10A rear blower
33=15A Headlamps, DRL module, Instrument cluster
34=7.5A Rear integrated control panel, CD
35=10A RABS test connector
36=7.5A CD, rear integrated control panel, memory seat, Message center Attached images __________________

Hi,

Here is the fuse relay diagram:

MKIV FUSE LIST
1. Washer nozzle heaters, glove compartment light, memory seat control module (10A).
2. Turn signal lights (10A).
3. Fog light relay, instrument panel light dimmer switch (5A).
4. License plate light (5A).
5. Comfort system, cruise control, Climatronic, A/C, heated seat control modules, automatic day/night interior mirror, control module for multi-function steering wheel, control unit in steering wheel (7.5A).
6. Central locking system (5A).
7. Back-up lights, speedometer vehicle speed sensor (VSS) (10A).
8. Open
9. Anti-lock brake system (ABS) (5A).
10. Engine control module (ECM): gasoline engine (10A); diesel engine, Model Year 2000 > (5A).
11. Instrument cluster, shift lock solenoid (5A).
12. Data Link Connector (DLC) power supply (7.5A).
13. Brake tail lights (10A).
14. Interior lights, central locking system (10A).
15. Instrument cluster, transmission control module (TCM) (5A).
16. A/C clutch, after-run coolant pump (10A).
17. Open.
18. Headlight high beam, right (10A).
19. Headlight high beam, left (10A).
20. Headlight low beam, right (15A).
21. Headlight low beam, left (15A).
22. Parking lights right, side marker right (5A).
23. Parking lights left, side marker left (5A).
24. Windshield and rear window washer pump, windshield wiper motor (20A).
25. Fresh air blower, Climatronic, A/C (25A).
26. Rear window defogger (25A).
27. Motor for rear windshield wiper (15A).
28. Fuel pump (FP) (15A).
29. Engine control module (ECM) gasoline engine (15A); diesel engine (10A).
30. Power sunroof control module (20A).
31. Transmission control module (TCM) (20A).
32. Injectors: gasoline engine (10A); diesel engine (15A).
33. Headlight washer system (20A).
34. Engine control elements (10A).
35. 12 V power outlet (in luggage compartment) (30A).
36. Fog lights (15A).
37. Terminal (86S) on radio, Instrument cluster (10A).
38. Central locking system (with power windows), luggage compartment light, remote/fuel tank door, motor to unlock rear lid (15A).
39. Emergency flashers (15A).
40. Dual tone horn (20A).
41. Cigarette lighter (15A).
42. Radio (25A).
43. Engine control elements (10A).
44. Heated seats (15A).
Fuse arangements in fuse bracket/battery:
S162. Glow plugs (coolant) (50A).
S163. Fuel pump (FP) relay/glow plug relay (50A).
S164. Coolant fan control (FC) control module/coolant fan (40A).
S176. Relays panel interior (110A).
S177. Generator (GEN) (90 Amp.) (110A).
Generator (GEN) (120 Amp.) (150A).
S178. ABS (hydraulic pump) (30A).
S179. ABS (30A).
S180. Coolant fan (30A). Source(s): http://forums.tdiclub.com/showthread.php?t=122606 fame !

your owner manual sould have fuse chart. Some fuses/ekays in enine compartment. Some in car on left side of instrument panel

in car


Fuse Amps Circuits Protected 1 10 Power Mirrors, Anti-Theft Warning Light, Diagnostic Connector 2 5 Generic Electronic Module, Start Interrupt Relay Coil 3 5 Radio Illumination, Remote Radio Illumination, Electronic Instrument Cluster, Electronic Instrument Cluster PRNDL Illumination, Electronic Instrument Cluster Switch Module, Analog Cluster Illumination, Instrument Illumination 4 — Not Used 5 — Not Used 6 15 Rear Quarter Windows (LH and RH) 7 15 High Mounted Stoplamp, Brake Shift Interlock 8 25 Subwoofer, JBL Amplifier 9 10 Park and Turn Lamps, Side Marker Lamps, License Lamps, Stop Lamps 10 2 High Beam Indicator Electronic Cluster 11 15 Park Lamps 12 10 Remote Radio, Auxiliary Warning Lamp Module, Remote Keyless Entry (RKE) Module, Anti-Theft Controller Module, Radio Illumination 13 15 Radio, CD Disc Changer 14 5 Electronic Chromatic Mirror, Analog Cluster Indicator Lamps, Air Bag Module 15 — Not Used 16 15 Horns, Horn Relay Coil 17 15 Fog Lamps 18 25 Front Wiper Motor, Front Washer Pump, Wiper/Washer Relays 19 10 Generic Electronic Module (Pin 57), Electronic Instrument Cluster 20 25 Integrated Relay Control Module, Ignition Coil 21 10 Air Bag Module, Rear Window Defrost Relay, A/C Clutch, Temp Blend Door Actuator, Brake Shift Interlock 22 20 Rear Cigar Lighter, Power Plug 23 15 Multi-Function Switch 24 20 Rear Wiper Motor, Rear Washer Pump 25 10 Turn Signal Lamps, Instrument Cluster Turn Indicator 26 15 LH Aero Headlamp, Left and Right Trailer Stop/Turn/Hazard 27 15 Hazard Warning Lamps, Instrument Cluster Turn Indicator 28 15 Instrument Panel Cigar Lighter 29 15 Battery Saver Relay, Interior Lamp Control Relay, Interior Lamps, RH and LH Keyhole Lamps 30 25 Backup Lamps, Electronic Cluster 31 10 Rear Air Suspension 32 15 RH Aero Headlamp, Trailer Park Lamps 33 15 Anti-Lock Brake (ABS) Relay, Anti-Lock Brake (ABS) Module, Daytime Running Lamp (DRL) Module 34 30 One Touch Relay, LH Window Motor 35 15 Anti-Theft Controller Module 36 30 A/C Mode Switch 37 20 Door Lock Actuators, Memory Door Lock Relay 38 15 Heated Mirrors (LH and RH) 39 30 Auxiliary Blower Motor, Ref. Valve Solenoid 40 30 Window Motor (RH) 41 5 Autolamp Relay Coils, Autolamp Sensor 42 — — 43 — — 44 — —

it should be number 42


MKIV FUSE LIST
1. Washer nozzle heaters, glove compartment light, memory seat control module (10A).
2. Turn signal lights (10A).
3. Fog light relay, instrument panel light dimmer switch (5A).
4. License plate light (5A).
5. Comfort system, cruise control, Climatronic, A/C, heated seat control modules, automatic day/night interior mirror, control module for multi-function steering wheel, control unit in steering wheel (7.5A).
6. Central locking system (5A).
7. Back-up lights, speedometer vehicle speed sensor (VSS) (10A).
8. Open
9. Anti-lock brake system (ABS) (5A).
10. Engine control module (ECM): gasoline engine (10A); diesel engine, Model Year 2000 > (5A).
11. Instrument cluster, shift lock solenoid (5A).
12. Data Link Connector (DLC) power supply (7.5A).
13. Brake tail lights (10A).
14. Interior lights, central locking system (10A).
15. Instrument cluster, transmission control module (TCM) (5A).
16. A/C clutch, after-run coolant pump (10A).
17. Open.
18. Headlight high beam, right (10A).
19. Headlight high beam, left (10A).
20. Headlight low beam, right (15A).
21. Headlight low beam, left (15A).
22. Parking lights right, side marker right (5A).
23. Parking lights left, side marker left (5A).
24. Windshield and rear window washer pump, windshield wiper motor (20A).
25. Fresh air blower, Climatronic, A/C (25A).
26. Rear window defogger (25A).
27. Motor for rear windshield wiper (15A).
28. Fuel pump (FP) (15A).
29. Engine control module (ECM) gasoline engine (15A); diesel engine (10A).
30. Power sunroof control module (20A).
31. Transmission control module (TCM) (20A).
32. Injectors: gasoline engine (10A); diesel engine (15A).
33. Headlight washer system (20A).
34. Engine control elements (10A).
35. 12 V power outlet (in luggage compartment) (30A).
36. Fog lights (15A).
37. Terminal (86S) on radio, Instrument cluster (10A).
38. Central locking system (with power windows), luggage compartment light, remote/fuel tank door, motor to unlock rear lid (15A).
39. Emergency flashers (15A).
40. Dual tone horn (20A).
41. Cigarette lighter (15A).
42. Radio (25A).
43. Engine control elements (10A).
44. Heated seats (15A).
Fuse arangements in fuse bracket/battery:
S162. Glow plugs (coolant) (50A).
S163. Fuel pump (FP) relay/glow plug relay (50A).
S164. Coolant fan control (FC) control module/coolant fan (40A).
S176. Relays panel interior (110A).
S177. Generator (GEN) (90 Amp.) (110A).
Generator (GEN) (120 Amp.) (150A).
S178. ABS (hydraulic pump) (30A).
S179. ABS (30A).
S180. Coolant fan (30A).