Cooling Fan Relay

Which engine does yours have ?

Figure 1: Single Cooling Fan (1.2L)
Figure 2: Single Cooling Fan - 1.4L SOHC, 1.5L
Figure 3: Dual Cooling Fan - 1.4L DOHC, 1.6L

The first two have two relays in the under hood fuse box ,the last one uses three relays . all located in the under hood fuse box

Why ? Did you test ? Hook up a scan tool to see if the PCM/ECM - engine computer is reading coolant temp. ? Testing not guessing ? Do you even know how the system works .

The engine cooling fan system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the engine control module (ECM) to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood fuse block.
During low speed operation, the ECM supplies the ground path for the low speed fan relay, which is Fan 1 Relay, through the low speed cooling fan relay control circuit. This energizes the low speed fan relay coil, closes the relay contacts, and supplies battery positive voltage from Fan 1 Fuse 29 through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the Series/Parallel relay, which is the Fan 2 Relay, and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation the ECM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. The ECM supplies a ground path for the high speed fan relay, which is the Fan 3 Relay, and the Series/Parallel through the high speed cooling fan relay control circuit. This energizes the Series/Parallel relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the Fan 3 Relay coil is energized, the relay contacts close to provide battery positive voltage from Fan 2 Fuse 33 on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have their own ground path. The result is a parallel circuit with both fans running at high speed.
When the request for fan activation is withdrawn, the fan may not turn OFF until the ignition switch is moved to the OFF position or the vehicle speed exceeds approximately 10 mph. This is to prevent a fan from cycling ON and OFF excessively at idle.

Most fan and Ac relays are located in the under hood fuse and relay box. Adequately marked in owners manual or on plastic cover

Cooling Fan Relay No. 1
Center rear of engine compartment, left of the windshield wiper motor
7 - COOLING FAN #2 Relay
8 - COOLING FAN #3 Relay High Speed Cooling Fan Relay #3
9 - COOLING FAN Fuse
60A
Cooling Fan Relay #1, Cooling Fan Relay #2

In the engine compartment fuse block. Look at positions 7 and 8. There should be a diagram under the lid.

The engine cooling fan system is controlled by the body control module (BCM) and the powertrain control module (PCM) or engine control module (ECM). The BCM performs the calculations as to how long, when and what speed the cooling fans should turn on. The BCM then sends a class 2 message to the PCM/ECM to engage the cooling fan relays. If there is a malfunction with the BCM, the PCM/ECM will control the engine cooling fans independently. The engine cooling system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the PCM/ECM to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood accessory wiring junction block. The ground path is provided at G100.
During low speed operation, the PCM/ECM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 fuse through the cooling fan motor supply voltage circuit to the left cooling fan. The ground path for the left cooling fan is through the cooling fan 2 relay and the right cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation the PCM/ECM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3 second delay, the PCM/ECM supplies a ground path for the cooling fan 3 or S/P relay and the cooling fan 2 relay through the high speed cooling fan relay control circuit. This energizes the cooling fan 2 relay coil, closes the relay contacts, and provides a ground path for the left cooling fan. At the same time the cooling fan 2 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 fuse on the cooling fan motor supply voltage circuit to the right cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
The BCM and PCM/ECM command Low Speed Fans on under the following conditions:
?€¢
Engine coolant temperature exceeds approximately 106?°C (223?°F).

?€¢
A/C refrigerant pressure exceeds 1 310 kPa (190 psi).

?€¢
After the vehicle is shut off if the engine coolant temperature at key-off is greater than 140?°C (284?°F) and system voltage is more than 12 volts. The fans will stay on for approximately 3 minutes.

The BCM and PCM/ECM command High Speed Fans on under the following conditions:
?€¢
Engine coolant temperature reaches 110?°C (230?°F).

?€¢
A/C refrigerant pressure exceeds 1 655 kPa (240 psi).

?€¢
When certain DTCs set.

The three relays are located in the under hood fuse / relay box ! You need to have it checked for DTC'S -diagnostic trouble codes ! An you need a GM Tech 2 scan tool !
This diagnostic procedure supports the following DTCs:
?€¢
DTC P0480 Cooling Fan 1 Relay Control Circuit

?€¢
DTC P0481 Cooling Fan 2 and 3 or S/P Relay Control Circuit

?€¢
DTC P0691 Cooling Fan 1 Relay Control Circuit Low Voltage

?€¢
DTC P0692 Cooling Fan 1 Relay Control Circuit High Voltage

?€¢
DTC P0693 Cooling Fan 2 and 3 or S/P Relay Control Circuit Low Voltage

?€¢
DTC P0694 Cooling Fan 2 and 3 or S/P Relay Control Circuit High Voltage

1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. With a scan tool, command the Fans Low Speed ON and OFF.

Do the low speed engine cooling fans turn ON and OFF with each command?
Go to Step 3
Go to Step 4

3

Important:: A 3 second delay occurs before the powertrain control module (PCM)/engine control module (ECM) changes the cooling fan speed.
With a scan tool, command the Fans High Speed ON and OFF.
Do the high speed engine cooling fans turn ON and OFF with each command?

The engine cooling fan system consists of 2 electrical cooling fans and 3 fan relays. The relays are arranged in a series/parallel configuration that allows the powertrain control module (PCM) to operate both fans together at low or high speeds. The cooling fans and fan relays receive battery positive voltage from the underhood accessory wiring junction block. The ground path is provided at G113. The relays are located in the underhood fuse / relay box .
So ,what's the problem Paul , car overheating ? Fans not working ?
During low speed operation, the PCM supplies the ground path for the low speed fan relay through the low speed cooling fan relay control circuit. This energizes the cooling fan 1 relay coil, closes the relay contacts, and supplies battery positive voltage from the cool fan 1 fuse through the cooling fan motor supply voltage circuit to the right cooling fan. The ground path for the right cooling fan is through the cooling fan 2 relay and the left cooling fan. The result is a series circuit with both fans running at low speed.
During high speed operation the PCM supplies the ground path for the cooling fan 1 relay through the low speed cooling fan relay control circuit. After a 3-second delay, the PCM supplies a ground path for the cooling fan 2 relay and the cooling fan 3 relay through the high speed cooling fan relay control circuit. This energizes the cooling fan 2 relay coil, closes the relay contacts, and provides a ground path for the right cooling fan. At the same time the cooling fan 3 relay coil is energized closing the relay contacts and provides battery positive voltage from the cool fan 2 fuse on the cooling fan motor supply voltage circuit to the left cooling fan. During high speed fan operation, both engine cooling fans have there own ground path. The result is a parallel circuit with both fans running at high speed.
The PCM commands Low Speed Fans on under the following conditions:
?€¢
Engine coolant temperature exceeds approximately 106?°C (223?°F).

?€¢
When the A/C is requested and the ambient temperature is more than 50?°C (122?°F).

?€¢
A/C refrigerant pressure exceeds 1310 kPa (190 psi).

?€¢
After the vehicle is shut off if the engine coolant temperature at key-off is greater than 140?°C (284?°F) and system voltage is more than 12 volts. The fans will stay on for approximately 3 minutes.

The PCM commands High Speed Fans on under the following conditions:
?€¢
Engine coolant temperature reaches 110?°C (230?°F).

?€¢
A/C refrigerant pressure exceeds 1655 kPa (240 psi).

?€¢
When certain DTCs set.

So

Hi Naomi , there is a lot involved in the control of the cooling fans on your vehicle ! There are three fuse's , three relays an a fan control unit !
1. radiator fan main relay , located in underhood relay box A
2.condenser fan relay , located in underhood relay box A
3.radiator fan relay , located in underhood relay box C
4.Cooling fan fuse # 47 20amp. underhood fuse / relay box
5.condenser fan fuse # 50 20amp in underhood fuse / relay box.
Any one of these could cause them to not work, rather then just replacing parts an wasting money you should take it to the repair shop !

Step 1:

This cooling fan circuit has 2 cooling fans and 2 cooling fan relays, both cooling fan relays are located in the BJB (battery junction box, underhood fuse box) there is a low speed or main cooling fan relay in cavity location # K-46 and the high speed relay is location # K-47! Also check the main cooling fan power fuse # 2 in the same BJB, The fuse is a MAXI-FUSE (large one) it is blue in color and is rated at 60amps!

Step 2:

Also check the coolent tempature sensor thats what signals the fan to turn on.

Step 3:

Do the fans turn on when you turn the a/c on. if not may have bad fan motor

Trouble code P1652 means: Cooling Fan 2 Relay Control Circuit Malfunction

I would start by checking power supply to the cooling fans,making sure the coolant system is full,& using a scn tool to verify the proper operation of the cooling fan system.Here is some info to help you.

The Powertrain Control Module (PCM) controls the operation of the cooling fans. This is accomplished by providing a ground path for the cooling fan relay coils within the PCM. The relay contacts will close and complete the circuit between the fusible link at the battery junction block and the fan motors. Whenever there is a fan ON request both fans will be running.

Power for the fan motors is supplied through a fusible link at the battery junction block. Battery positive voltage is applied to the cooling fan relay contacts and coils. The cooling fan relays are energized when current flows through the relay coils to ground at the PCM. The cooling fan relay #1 control circuit is used for low speed cooling fan operation. The cooling fan relay #1 control circuit and the cooling fan relay #2 and #3 control circuit are both grounded for high speed fan operation. The cooling fan relay control circuits are monitored by the PCM. Before using the Electric Cooling Fans diagnostic tables be sure to perform the Powertrain On-Board Diagnostic System Check. If diagnostic trouble codes P1651 or P1652 are present, use the appropriate DTC diagnostic tables prior to performing Electric Cooling Fans diagnostics.

Important: When certain Diagnostic Trouble Codes (DTCs) are present, the PCM may command the cooling fans to run all the time. It is important to perform the Powertrain On-Board Diagnostic System check prior to diagnosing the engine cooling fans.The PCM will complete the ground path for cooling fan relay #1 under any of the following conditions:
- When engine coolant temperature exceeds 105°C (221°F)
- When A/C is requested and ambient temperature is greater than 10°C (50°F)
- When A/C refrigerant pressure is greater than 190 psi (2 volts)

For high speed cooling fans operation, the PCM will delay control of the cooling fan #2 and #3 relays for 6 seconds. The 6 second delay ensures that the cooling fan electrical load will not exceed the capacity of the system. The PCM will complete the ground paths for cooling fan relays #1, #2, and #3 under any of the following conditions:
- When engine coolant temperature exceeds 113°C (235°F)
- When A/C refrigerant pressure is greater than 275 psi (2.9 volts)

If a problem that involves the low speed cooling fan relay control circuit (cooling fan relay #1 control) exists, DTC P1651 should set. If the problem affects the high speed cooling fan relay control circuit (cooling fan relay #2 and #3 control), DTC P1652 should set. A problem with the ECT sensor should set DTC P0117, P0118, P1114, or P1115. Any of these DTCs will affect cooling fan operation and should be diagnosed before using the Electric Cooling Fan Diagnosis table. The Electric Cooling Fan Diagnosis table should be used to diagnose the PCM controlled cooling fans only if no DTC is set.
Hope this help to solve your poblem (remember rated and comment this help).