It's not unusual for a thermostat housing to get stuck in place. Try tapping it sideways with a hammer (gently) from different positions to loosen the bond, or stick a screwdriver in a bolt hole and see if you can lever it off (again, gently). Plan B would be to get a sharp utility knife and try to work it into the gap between the housing and the engine.
IMPORTANT NOTE: Be sure to remove ALL old gasket, sealant, etc., from the mating surfaces before installing the new gasket. Otherwise, it will leak. Don't use a sharp object like a screwdriver, because any gouges will cause leaks -- try a putty knife, plastic scraper, stiff brush, specialized gasket scraping tool or nasty chemical (gasket remover, mineral spirits, lacquer thinner, etc.)
SOURCE: Removing starter from S10 blazer
I just pulled my starter out too. I had to remove two bolts that held in a bracing rod preventing the starter from coming out.
SOURCE: 1999 Buick Century thermostat question.
patience , and a 13 MM wrench , you gotta get your arms in there deep , that lower bolt does not need to come all the way off , the thermostat housing has a slot at the bottom for easier access , loosen it about 3.4 of the way and you can get the housing out , experience says a premium thermostat will give you grief trying to reinstall , get a regular duty thermostat .reverse procedure.
SOURCE: Can't get to thermostat because the crossover
Had this problem once mine was 13mm bolt. I took an old wrench heated it with a torch and bent it just the right angle. worked perfect.
SOURCE: Getting at the thermostat housing bolts to change thermostat
Most thermostats are located in or near the intake manifold area. Locate your upper radiator hose, then from the hose/radiator connection, follow the hose backwards to where it connects to. The goose neck or mating part, has to be removed. The thermostat is usually located inside the port. You may have to remove other covers and or parts to gain access to the goose neck assembly. You also have to let the car cool and drain the coolant before performing this task.
SOURCE: changing thermostat in 2004 Rendezvous
The dealership will charge around $450 to change the thermostat on the 3.4L engine.
You have to remove the crossover exhaust manifold. Once that is out of the way, the thermostat itself is easy. Before the manifold is removed, I could only touch one of the two bolts holding the thermostat housing in place, much less get a wrench on it.
If your engine is the 3.4L then the instructions below will work:
REMOVAL:
- Remove the air cleaner and duct assembly.
- Drain the coolant until the coolant level is below the thermostat.
- Remove the crossover exhaust pipe.
- Remove the radiator hose from the thermostat housing.
- Remove the thermostat housing bolts and clean any sealer from the bolt threads.
(IMAGE: Removing the housing bolts)
- Remove the thermostat housing and gasket.
- Remove the thermostat.
- Clean the mating surfaces.
(IMAGE: The removal and installation of the thermostat)
INSTALLATION:
- Install the thermostat.Install the thermostat housing and gasket.
NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
- Install the thermostat housing bolts and tighten them to 18 ft. lbs. (25 Nm).
- Install the radiator hose to the thermostat housing.Install the crossover exhaust pipe.
- Install the air cleaner and duct assembly.
- Fill the cooling system.
Hope this helps, happy holidays :)
Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat . These are generic instructions. Specific instructions from autozone.com for your car are pasted below. If you get stuck, please get back to me.
Fig. Remove the thermostat
To install:
Fig. Install the thermostat housing to water pump feed pipe
53 views
Usually answered in minutes!
×