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Posted on Aug 10, 2009
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How to replace a serpentine belt on 2001 Porsche 996?

How to replace serpentine belt on 2001 Porsche 996?. I can't get belt over the tensioner.

  • 4 more comments 
  • dnashgang Aug 10, 2009

    This solution is for a 996 Turbo. My 996 Carrera serpentine belt setup is different. Plus I got this same answer free from 6speedonline about a month ago. To be more specific, how do I move the pulley tensioner to complete the installation of the serpentine belt?

  • dnashgang Aug 11, 2009

    How do I release the tensioner?

  • dnashgang Aug 11, 2009

    How do I release the tension on the tensioner?

  • dnashgang Aug 12, 2009

    What should I do to "Release The Tensioner" so that I can slide the belt on the pulleys and then put the tensioner back in tension?

  • dnashgang Aug 13, 2009

    What can I use to move the tensioner?

  • dnashgang Aug 13, 2009

    The solutions were very helpful. Thanks for your patience in answering my questions. I will be using your service again!

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5 Answers

Anonymous

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  • Master 1,124 Answers
  • Posted on Aug 13, 2009
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The tesion pully will move for you..
There is a bolt in the center of the tension pully..
Put a wrench on the bolt and you will be able to move the tension pully in the direction that will allow you to slip the belt on..

Good day ;o)

  • Anonymous Aug 13, 2009

    Use a closed end wrench on the bolt that is in the center of the tension pully, and you will be able to put pressure on it - to move it on the direction that will release tension on the belt..

    It will move.. It has like a spring action on it that keeps tension on the belt..

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  • Master 2,923 Answers
  • Posted on Aug 10, 2009
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Here, I provided you the link where you can see pictured instruction on how to replace the serpentine belt on your car:

http://www.6speedonline.com/forums/996-turbo-gt2/119698-alternator-diy-remove-replace.html

Check the whole page. Hope this helps you and have a great day ahead!

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  • Master 11,896 Answers
  • Posted on Aug 12, 2009
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The tensioner should be able to move almost 6-8" of clearance when full pressure is applied.

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  • Posted on Aug 11, 2009
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I assume you’ve checked to see if your new belt is the same size as your old. Could be you’ve wound up with a miss sized pulley somewhere for some reason. You can go to a good old fashioned Auto Parts store and get a Dayco or Gates belt the next size down

I looked into that when I thought I had tensioner problem. It looked to me you had to practically take every d_m accessory of the front of the engine. Make sure your belt is firmly seated on the bottom most (crank?) pulley. From what I gleaned, I’d exhaust ever other possibility before I attacked the tensioner.


i just came across this link online... thought it would be useful for you...
do check it out...
http://p-car.com/996//diy/diy.html

thank you for using fixya

  • Anonymous Aug 11, 2009

    though i do not have the documents for a 2001 porsche 996... i do have the documents for relative porsche models...


    please clik the link below for diagrams and procedure for removing the tension in the tensioner....


    http://www.clarks-garage.com/shop-manual...


    regards
    iversh

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  • Porsche Master 19,396 Answers
  • Posted on Aug 10, 2009
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If the belt is the correct replacement, just release the tensioner, slide the belt on the pulleys, ensuring that the belt is fitting correctly the lower pulley, then put the tensioner back in tension. You can use a rubber hammer on the pulley arm to put it back in tension.

Read also this Forum.

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--------------
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How do i release the tension belt ... cant seem to find bolt being referred to in other docs

Here's the procedure on how to release and replace the tension belt of your car.

Step 1
  • Open the hood on the Volvo S-60 and find the serpentine-belt routing diagram. The diagram should be attached to the top of the fan shroud that covers the radiator. If not, draw out the exact routing method of the serpentine belt around each pulley with a pen and a piece of paper.
  • Step 2 Locate the serpentine-belt tensioner that is in the very center of the engine. The tensioner will have a square bolt head in the center of the tensioner pulley.
  • Step 3 Slide the open end of the 5/8-wrench onto the square bolt head in the center of the belt-tensioner pulley. Turn the tensioner pulley counterclockwise and slide the serpentine belt off of the tensioner pulley.
  • Step 4 Remove the serpentine belt from the other pulleys and pull the belt out of the engine compartment.
  • Step 5 Slide the new serpentine belt into the engine compartment and around the crankshaft pulley.
  • Step 6 Route the new serpentine belt around each pulley. Turn the belt-tensioner pulley counterclockwise again and slide the serpentine belt around the tensioner pulley. Release the tensioner and it will tighten the belt around the pulleys. Look over the belt to ensure that it is inside of each pulley.
  • Step 7 Crank the S-60 and look over the serpentine belt with the motor running. Let the engine run for about one minute and shut the engine off. Close the hood.
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    Replacing serpentine belt

    Click on the following direct Link. It has the Serpentine Belt Diagram that you will need depending on your engine size (2.0L or 3.0L) and your options (AC/No AC ect.).
    http://www.2carpros.com/car_repair_information/year/2001/make/mazda/model/tribute/2001_mazda_tribute_drive_belt_routing_diagram.htm

    Standard Rules to Removal the Serpentine Belt with a Tensioner:
    1. Find the Tensioner(s). (See Diagrams on Link)
    2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
    3. Remove the loosened belt off one of the other more easily accessed Pulleys.
    4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.


    Standard Rules for Installing the Serpentine Belt with Tensioners:
    a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
    b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
    c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
    d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
    e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them

    Let me know if this helped, or if you have additional information or questions. Feel Free to contact me at FixYa.Com!
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    SERPENTINE BELT REPLACEMENT

    The Belt Diagram should be on the underside of your hood, however they have a way of disappearing.

    If it is not there:

    Click on the following free direct Link. It has the correct Serpentine Belt Diagrams for your 2001 Toyota Corolla 1.8L (4-Cylinder) Engine and Engine Options (AC/No AC etc.). Included are Instructional and Directional Diagrams for your use.

    Let me know if this helped, or if you have additional information questions. Feel Free to contact me at FixYa.com!

    http://www.2carpros.com/car_repair_information/year/2001/make/toyota/model/corolla/2001_toyota_corolla_drive_belt_routing_diagram.htm "HOW TO":
    Standard Rules to Removal the Serpentine Belt with an Automatic Tensioner:
    1. Find the Tensioner(s). (See Diagrams on Link)
    2. Using a Serpentine Belt Tensioner Tool, Or Wrench OR Ratchet, Rotate/Move the Tensioner USING THE AVAILABLE NUT (on the Pulley or Arm Base) OR the OPENING (3/8ths or 1/2 inch square opening) rotating the Tensioner Pulley/Arm - moving it away from contact with the belt and towards the area where the belt is not in contact with the Tensioner Pulley. The Tensioner is spring loaded, and is hard to rotate/move.
    3. Remove the loosened belt off one of the other more easily accessed Pulleys.
    4. DO NOT quickly release the Tensioner, but gently allow the Tensioner to rest in its closed position.

    Standard Rules for Installing the Serpentine Belt with an Automatic Tensioner:
    a. Pick a Pulley that is most easily accessed. This will usually be on top. This will be the last Pulley that the belt will go on.
    b. Using the Diagram: Install the new Serpentine Belt on the remainder of the Pulleys....over, under, left right.
    c. Using a Serpentine Belt Tensioner Tool or Wrench or Ratchet Tool: Rotate/Move the Tensioner Pulley/Arm "away" from Belt contact area on the Tensioner. This spring is pretty hard and with a new belt, it will be even harder to install. Rotate/Move this to as-close to the maximum allowed inorder to have enough slack in the belt to get it up and over the last pulley.
    d. Using your other hand - Pull the Belt up and over the Last remaining Pulley.
    e. Before releasing the pressure on the Tensioner, visually inspect the remainder Pulleys and the Belts' Positioning on them.
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    Need to replace serpentine belt on 2001 tracker cannot find adjustments to loosen belt. thanks .

    You should see a spring loaded tensioner,usually right by the pulley you will see a square hole to insert a rachet,pull back and remove the belt.it might be helpful to have a friend to hold the rachet with the tension off the belt.Be careful if the rachet slips, there is a lot of tension on the spring and you could get hurt,watch your hands,don't put fingers between belt and pulleys
    Not finding what you are looking for?

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