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SOURCE: 2005 Grand Caravan Brake Job
Better late than never, right?
According to Haynes 30013: "Dodge Carvan, Chrysler Voyager & Town and Country, 2003 through 2006" Repair Manual:
Caliper Guide Pins or Guide Pin Bolts - 26 Ft-lbs
SOURCE: Dodge 2005 Grand Caravan water Pump replacement
JUST COMPLETED THIS JOB TODAY. MAKE SURE THE ENGINE HAS COOLED DOWN . IT TOOK APPROX 2 1/2 HRS. DISCONNECT THE NEGATIVE POST ON THE BATTERY. JACK UP PASSENGER SIDE FRONT AND SUPPORT ON JACK STANDS. REMOVE PASS. FROUNT TIRE. DRAIN RADIATOR INTO CONTAINER FOR PROPER DISPOSAL OR REUSE. USING FLOOR JACK PROVIDE SLIGHT TENSION ON OIL PAN WITH A SHORT 2 X 4 WOOD PIECE TO PROTECT OIL PAN. LOOSEN 3 ENGINE MOUNT BOLTS ON PASS. SIDE OF ENGINE COMPARTMENT. ALLOW APPROX 1" BETWEEN SHOULDER OF BOLTS AND MOUNT. LOWER ENGINE UNTILL BOLTS ARE SET ONTO MOUNT. REMOVE ENGINE SPLASH SHIELD INSIDE WHEEL WELL OF REMOVED TIRE. LOCATE WATER PUMP AND LOOSEN 3 PULLEY MOUNTING BOLTS (THIS IS WHILE BELT IS ON PULLEY) REMOVE SURPENTINE BELT AND CONTINUE TO FULLY REMOVE THE PUMP PULLEY. IT WONT COME OUT AS THE PUMP & PULLEY HAVE TO COME OUT TOGEATHER. REMOVE 5 WATER PUMP BOLTS AND CAREFULLY WORK WATER PUMP OUT BETWEEN THE ENGINE AND VEHICLE FRAME. CLEAN ALL MATING/GASKET SURFACES AND BOLTS. USING A SMALL AMOUNT OF TACKY SEALENT TO INSURE THE NEW WATER PUMP SEAL STAYS IN PLACE, THE INSTALL IS PRITTY MUCH THE REVERSAL OF REMOVAL.
GOOD LUCK, REMEMBER TO TIGHTEN ALL BOLTS TO MFR SPECS AND BLEED THE AIR OUT OF THE COOLANT AS REQUIRED.
SOURCE: labor time to replace a faulty water pump in 05 Gran Caravan 3.8
Try (repairpal.com) for estimate for your particular area. You may have to enter Grand Caravan to get the 3.8L engine .
I'm thinking 2 hrs.
SOURCE: 2004 Dodge Grand Caravan water pump
no it only calls for like .8 of an hour to chang it. it is very easy to change
SOURCE: I need the torque specs for the connecting rod cap
Step #1 40lbs PLUS Step#2 1/4 turn 90 degrees.....this is for 3.3 & 3.8
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