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2010 Ford Expedition Can someone tell me where the air suspension compressor relay is? Not talking about a relay in the fuse box but the other one that has two bolt holes in it and a pigtail running in it. I'm having air ride suspension problems. The rear bags air up but going down the road it will let the air out and I'll be sitting on the tires. I've narrowed it down to that relay and the compressor. The compressor is located behind the passenger side headlight. I just can't find the relay. Auto zone part number is 19402 if you wanna look at it.

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  • Ford Master
  • 5,692 Answers

I have not looked at your part but there usually is a plastic panel cover on one of the rear quarter panels inside the rear cargo area. Sometimes it is paired with the inertia switch relay.

Wanted to inform you that some of the better scanners can diagnose Air suspension problems. Some of the big auto-parts stores offer free scans but few use the better scanner. Call ahead.

Posted on Jun 18, 2018

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Posted on Jan 02, 2017

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Anonymous

  • 254 Answers

SOURCE: 2001 Ford Expedition XLT EB rear air bag suspension does not inflat

Sounds like the seals may have failed in the air shocks themselves. I also think you may have a bleeder valve problem. Follow the lines back and check the bleeder valve to see if it is leaking when you have someone else turn the vehicle on.

Posted on Jul 01, 2008

Anonymous

  • 15 Answers

SOURCE: air ride suspension 1997 ford expedition

If the compressor is working and actually pumping out air, might need to check your lines dont have a leak by disconnecting them from the bags. If pressured air is making it to the end of the line, then bags may need to be inspected and one or both replaced. However it is more likely that the lines are leaking or the compressor pump needs a service. Just a new set of rings in the unit. Good luck, hope it helps.

Posted on Dec 31, 2008

gerry bissi

  • 4388 Answers

SOURCE: rear air suspension compressor not engaging.

what year? here's 2003 rear air only info, not 4 wheel air.

you have a fuse panel in truck and 1 under hood.




Visual Inspection Chart Mechanical Electrical

  • Restricted suspension movement
  • Excessive vehicle load
  • Cut, severed or crimped air line(s)
  • Unmounted height sensor
  • Damaged air spring(s)
  • Open fuses:
    • Central junction box (CJB) Fuse 4 (15A), 6 (5A) and 20 (5A)
    • Battery junction box (BJB) Fuse 109 (50A)
  • Loose, corroded or disconnected connectors
  • Air suspension switch is in the OFF position
  • Damaged solenoid valve(s)

  • compressor is inoperative
  • BJB Fuse 109 (50A).
  • Air compressor assembly.
  • Circuitry.
  • Air suspension relay.
  • Go To Pinpoint Test P .



----------------------------------------------------------------------------

The system consists of unique rear air springs, the air compressor, air lines, air spring solenoids, height sensor, air suspension control module, attachments and associated signals derived from both driver and road inputs. With these components and signals, the air suspension control module commands changes in vehicle height that are necessary for the load leveling features.
The load leveling feature rear air suspension (RAS) systems shall automatically make adjustments in vehicle height so that the vehicle is always at trim height and constant front-to-rear vehicle attitudes are maintained over the expected load range of the vehicle. Adjustments in height that are necessary to correct height differences between the vehicle's left and right sides for the RAS system shall be restricted to what can be reliably achieved with one air suspension height sensor.
The system uses one air suspension height sensor, a steering sensor, generic electronic module (GEM) and other vehicle sensors to measure driver and road inputs. The system changes vehicle height using an air compressor, two air lines and the use of air springs with air spring solenoids.

Air Suspension Switch
The air suspension switch supplies power to the air suspension control module. Without the air suspension control module receiving this power, the load leveling system is inoperative and will not react when the rear of the vehicle is raised or lowered. If the air suspension system is disabled by turning off the air suspension switch, a "CHECK SUSP" will appear in the RH corner of the instrument cluster with the ignition in the run position.
Air Compressor
The RAS air compressor:
  • consists of the compressor and vent solenoid; neither are replaceable as individual items.
  • is a single cylinder electric motor driven unit that provides pressurized air as required.
  • is powered by a solid state relay which is controlled by the air suspension control module.
  • passes pressurized air through the compressor air drier that contains silica gel (a drying agent). Moisture is then removed from the compressor air drier when vented air passes out of the system during vent operation.
  • air drier has a single port.
  • air drier may be replaced separately.
  • incorporates a snorkel that may be replaced separately.
The vent solenoid:
  • allows air to escape from the system during venting actions.
  • is part of the air compressor cylinder head.
  • has a 1,103 kPa (160 psi) internal relief valve.
  • shares a common electrical connector with the air compressor motor.
  • is enclosed in the cylinder head casting, which forms an integral valve housing that allows the valve tip to enter the pressurized side of the system.
  • has an O-ring seal that prevents air leakage past the valve tip.
  • opens when the air suspension control module determines lowering is required.
  • provides an escape route for pressurized air that opens when system pressures exceed safe operating levels.
  • is replaced with the air compressor as a unit.
Air Spring
RAS vehicles use air springs in the rear. The air springs provide a varying spring rate proportional to the systems air pressure and volume. The air suspension system regulates the air pressure in each air spring by compressing and venting the system air. Increasing air pressure (compressing) raises the rear of the vehicle while decreasing air pressure (venting) lowers the rear of the vehicle. Vehicle height is maintained by the addition and removal of air in each air spring through an air spring solenoid installed in the upper spring cap and energized through the air suspension control module.
The two air springs support the conventional rear leaf coil springs.
Air Suspension Height Sensor
One air suspension height sensor is mounted on the vehicle. The air suspension height sensor sends a voltage signal to the air suspension control module. The output ranges from approximately 4.75 volts at minimum height (when the vehicle is low or in full jounce), to 0.25 volts at maximum height (when the vehicle is high or in full rebound). The air suspension height sensor has a useable range of 80 mm (3.2 in) compared to total suspension travel of 200-250 mm (8 to 10 in) at the wheel. Therefore, the air suspension height sensor is mounted to the suspension at a point where full rear suspension travel at the wheel is relative to 80 mm (3.2 in) of travel at the air suspension height sensor. The air suspension height sensor is attached between the No. 5 frame crossmember (upper socket) and the panhard rod (lower socket).
When the air suspension height sensor indicates that the rear of the vehicle is lower than trim under normal driving conditions, the air compressor will turn on and pump compressed air to the air springs. When the sensor indicates that the rear of the vehicle is raised above trim under normal driving conditions, this will cause the air to be vented from the air springs to lower the vehicle back to its trim height level.
Compressor Relay
The compressor relay is energized by the air suspension control module to allow high current to flow from the battery to the compressor motor.
  • A solid state relay is used in the air suspension system for air compressor control. The relay incorporates a custom power metal oxide semi-conductor field effect transistor (MOSFET) and ceramic hybrid circuitry. The relay switches high current loads in response to low power signals and is controlled by the logic of the air suspension control module.
Air Suspension Control Module
NOTE: The 4WAS air suspension control module is used for the RAS system. The internal processor recognizes external circuitry to determine if it is installed in a 4WAS or a RAS equipped vehicle.
NOTE: The air suspension control module is calibrated with information from the air suspension height sensor. A new or exchanged air suspension control module requires a ride height adjustment calibration process to be performed.
The air suspension control module controls the air compressor motor (through a solid state relay), and the air spring solenoids. The air suspension control module also provides power to the air suspension height sensor. The air suspension control module controls vehicle height adjustments by monitoring the air suspension height sensor, vehicle speed, a steering sensor, acceleration input, the door ajar signal, transfer case signals, and the brake pedal position (BPP) switch. The air suspension control module also conducts all fail-safe and diagnostic strategies and contains self-test and communication software for testing the vehicle and related components.
The air suspension control module monitors and controls the air suspension system through a 32-pin two-way connector. The air suspension control module is keyed so that the air suspension control module cannot be plugged into an incorrect harness. There are two sides of the harness connection to the air suspension control module. Each is uniquely colored and keyed to prevent reversing the connections.
Solenoid Valve, Air Spring
s2j~us~en~file=ani_caut.gif~gen~ref.gif WARNING: Never rotate an air spring solenoid valve to the release slot in the end cap fitting until all pressurized air has escaped from the spring to prevent damage or injury.
The air spring solenoid:
  • allows air to enter and exit the air spring during leveling operations.
  • is electrically operated and controlled by the air suspension control module.
  • is only installed as a unit.

Posted on Apr 18, 2009

Anonymous

  • 12 Answers

SOURCE: Rear suspension on 1998 Ford EXP wont raise

More than likely you have an inner leak in one of the strut assem. in rear.

Posted on Jun 17, 2009

Anonymous

  • 2 Answers

SOURCE: Air Ride Suspension Issues for a 1999 For Expedition 5.4L

I just experience problem with a leak in one of the bags in the back n because i didn’t have the money then to take care of the problem my air compressor burned. I just recently changed the bag and I found it at this website for $160 and the compressor is $210 + shipping. They r a manufactor so what they do they sell u refurnish parts that r as good as new and cheap. U purchase the item and sent them the broken item back n they give u a credit of $50. I made both purchase an air bag n the compressor n so far everything is working fine. The air bag is super easy to change but the air compressor its a little more complicated. The website is http://www.suncoreindustries.com/ and they even sent u the instructions on how to do it urself. Hope this was helpful!

Posted on Jul 19, 2009

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2 Answers

I have a 2010 Ford Expedition that the air suspension is not working right in. How can I tell if the compressor is working right.


Do you know anything about automotive electronic's , control module's an DTC - diagnostic trouble code's ? The VDM - vehicle dynamics module controls the air ride system . Your best bet , take it to a qualified repair shop.

May 08, 2018 | Ford Expedition Cars & Trucks

2 Answers

I dont have power going to my air ride pump? What could it be


Fuse , relay maybe.
Fuse #109 50 amp . under hood fuse/relay box .

Air Suspension Compressor Relay, 4.6L C1000
Near right headlamp
Air Suspension Compressor Relay, 5.4L C1000
Near right headlamp

Feb 19, 2017 | Cars & Trucks

2 Answers

I have a 99 expedition, air ride suspension went out. Changed the air compressor and still will not air up. Checked the relay and seems to be working. One other time this happened and friend changed a...


Your best bet take it an have it diagnosed ! This is computer controlled an may have DTC'S - diagnostic trouble codes stored !
C1724 Air Suspension Height Sensor Power Circuit Failure Air Suspension Control Module GO to Pinpoint Test F . C1726 Air Suspension Rear Pneumatic Failure Air Suspension Control Module GO to Pinpoint Test G . C1760 Air Suspension Rear Height Sensor High Signal Circuit Failure Air Suspension Control Module GO to Pinpoint Test H . C1770 Air Suspension Vent Solenoid Output Circuit Failure Air Suspension Control Module GO to Pinpoint Test I . C1790 Air Suspension LR Air Spring Solenoid Output Circuit Failure Air Suspension Control Module GO to Pinpoint Test J . C1795 Air Suspension RR Air Spring Solenoid Output Circuit Failure Air Suspension Control Module GO to Pinpoint Test K . C1830 Air Suspension Compressor Relay Circuit Failure Air Suspension Control Module GO to Pinpoint Test L
Symptom Chart Condition Possible Sources Action
  • No communication with the air suspension control module
  • CJB Fuse 4 (15A), 6 (5A) and 20 (5A).
  • Circuitry.
  • Air suspension control module.
  • Air suspension switch.
  • GO to Pinpoint Test A .

You replaced a part that you probably didn't need !
  • The compressor is inoperative
  • BJB Fuse 109 (50A).
  • Air compressor assembly.
  • Circuitry.
  • Air suspension relay.
  • GO to Pinpoint Test Q .

There is a lot to this system an guessing as to what the problem is ,isn't the way to fix it.
Measure the voltage between air compressor relay C1000 Pin A, Circuit 1053 (LB/PK), harness side and ground.
  • Is the voltage greater than 10 volts?
Yes GO to Q3 .

No REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test.
Measure the resistance between air compressor C1000 Pin B, Circuit 538 (GY/RD), harness side and air compressor assembly C194M Pin 4, Circuit 538 (GY/RD), harness side.
  • Is the resistance less than 5 ohms?
Yes GO to Q4 .

No REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test.
Air Suspension Height Sensor
One air suspension height sensor is mounted on the vehicle. The air suspension height sensor sends a voltage signal to the air suspension control module. The output ranges from approximately 4.75 volts at minimum height (when the vehicle is low or in full jounce), to 0.25 volts at maximum height (when the vehicle is high or in full rebound). The air suspension height sensor has a useable range of 80 mm (3.2 in) compared to total suspension travel of 200-250 mm (8 to 10 in) at the wheel. Therefore, the air suspension height sensor is mounted to the suspension at a point where full rear suspension travel at the wheel is relative to 80 mm (3.2 in) of travel at the air suspension height sensor. The air suspension height sensor is attached between the No. 5 frame crossmember (upper socket) and the panhard rod (lower socket). Replace the air suspension height sensor as a unit.
When the air suspension height sensor indicates that the rear of the vehicle is lower than trim under normal driving conditions, the air compressor will turn on and pump compressed air to the air springs. When the sensor indicates that the rear of the vehicle is raised above trim under normal driving conditions, this will cause the air to be vented from the air springs to lower the vehicle back to its trim height level.
Compressor Relay
The compressor relay is energized by the air suspension control module to allow high current to flow from the battery to the compressor motor.
  • A solid state relay is used in the air suspension system for air compressor control. The relay incorporates a custom power metal oxide semi-conductor field effect transistor (MOSFET) and ceramic hybrid circuitry. The relay switches high current loads in response to low power signals and is controlled by the logic of the air suspension control module.
  • Air Suspension Control Module
    NOTE: The 4WAS air suspension control module is used for the RAS system. The internal processor recognizes external circuitry to determine if it is installed in a 4WAS or a RAS equipped vehicle.
    NOTE: The air suspension control module is calibrated with information from the air suspension height sensor. A new or exchanged air suspension control module requires a ride height adjustment calibration process to be performed.
    The air suspension control module controls the air compressor motor (through a solid state relay), and the air spring solenoids. The air suspension control module also provides power to the air suspension height sensor. The air suspension control module controls vehicle height adjustments by monitoring the air suspension height sensor, vehicle speed, a steering sensor, acceleration input, the door ajar signal, transfer case signals, and the brake pedal position (BPP) switch. The air suspension control module also conducts all fail-safe and diagnostic strategies and contains self-test and communication software for testing the vehicle and related components.
    The air suspension control module monitors and controls the air suspension system through a 32-pin two-way connector. The air suspension control module is keyed so that the air suspension control module cannot be plugged into an incorrect harness. There are two sides of the harness connection to the air suspension control module. Each is uniquely colored and keyed to prevent reversing the connections.

Jun 09, 2017 | 2000 Ford Expedition

1 Answer

Air suspension in rear not inflating all fuses are fine


There is a relay for the air ride suspension. And also the compressor could be bad.

Apr 13, 2013 | 1998 Ford Expedition

1 Answer

Location of rear air suspension relay 99 expedition


The system is fused only, it is located in the underhood fuse box.
Fuse #109 50A** Air Suspension Compressor

Jun 01, 2012 | 2000 Ford Expedition

1 Answer

Ok susp light came on


A malfunction with the air suspension system has been detected
Start with the basics and check the switch in the right front passenger footwell , by the kick panel and see if the air suspension service switch has been turned off , or perhaps its fuse # 12 ( 15 amp ) for the air suspension switch , or fuse # 15 - 5 amp for the air suspension module ( but unless you have noticed other things not working it's probably not that fuse ) In the power distribution box in the engine compartment
( Ford states to disconnect your battery before servicing anything in the PD BOX ) fuse # 109 is a 50 amp maxi-fuse for the air suspension compressor , or it could be a sensor or the compressor itself etc.

Nov 14, 2011 | 1999 Ford Expedition

3 Answers

Is there a fuse or relay for air suspension for a 1999 expedition


Hello
Since you're looking for fuses and relays, I will assume that the compressor is not working. First check the suspension service shut off
switch located under the right side of the dash. If thats on, go to the fuse block under the left side of the dash and check fuses #4-#5-#20-#2
If they're ok, move to the fuse block under the hood on the left fender and check fuse #109 a large 50amp fuse it's best to use a 12v test light.
If that checks out, check the compressor relay located near the right
headlight assy. there will be 4 wires from the relay, lt blue/pink(hot to fuse #109) lt green/red(grnd to compressor) grey/red pwr to compressor)
drk blue/yell to suspension/steering module located behind ctr of dash.
Before you start these tests turn key to on(should be on for all tests)
use the 12v test light and test for power from grey/red wire at the
compressor + check lt grn/red wire for good ground. If you have pwr+grnd it's most likely a bad compressor. But if no power perform the
above tests. Hope this helps.

Jun 30, 2010 | 1999 Ford Expedition

1 Answer

Suspension system off 2006 Ford Expedition - Light says suspension system off- car is riding low. Compressor not coming on


Common failure is the air compressor relay,But in some rare cases the relay will fail due to the faulty air compressor.You may wanna have a shop diagnose the issue before you replace any parts.

Jan 31, 2010 | 2006 Ford Expedition

3 Answers

No power to rear bags its down but wont air up bags dont seem cracked unplugged connector no power I tried resetting still no power


is switch on?
The air suspension switch and bracket is mounted below the RH side of the instrument panel.

Dealer can run diagnostic test with scan tool for fault codes.
----------

The air suspension system is designed to improve ride, handling and general vehicle performance for static, on-road and off-road driving conditions:
  • Ride is improved by using an air type spring (the soft ride is inherent).
  • Handling is improved by maintaining constant vehicle attitude.
The system consists of unique rear air springs, the air compressor, air lines, air spring solenoids, height sensor, air suspension control module, attachments and associated signals derived from both driver and road inputs. With these components and signals, the air suspension control module commands changes in vehicle height that are necessary for the load leveling features.
The load leveling feature rear air suspension (RAS) systems shall automatically make adjustments in vehicle height so that the vehicle is always at trim height and constant front-to-rear vehicle attitudes are maintained over the expected load range of the vehicle. Adjustments in height that are necessary to correct height differences between the vehicle's left and right sides for the RAS system shall be restricted to what can be reliably achieved with one air suspension height sensor.
The system uses one air suspension height sensor, a steering sensor, generic electronic module (GEM) and other vehicle sensors to measure driver and road inputs. The system changes vehicle height using an air compressor, two air lines and the use of air springs with air spring solenoids.
The air suspension system holds vehicle height when the rear hatch or any door is opened. The system stores rear vehicle height the moment any open door is detected. The system then maintains this height regardless of the addition or removal of a load. The system will return to its commanded height when all doors are closed or the vehicle speed exceeds 16 km/h (10 mph).
------------------------------------
Air Spring
RAS vehicles use air springs in the rear. The air springs provide a varying spring rate proportional to the systems air pressure and volume. The air suspension system regulates the air pressure in each air spring by compressing and venting the system air. Increasing air pressure (compressing) raises the rear of the vehicle while decreasing air pressure (venting) lowers the rear of the vehicle. Vehicle height is maintained by the addition and removal of air in each air spring through an air spring solenoid installed in the upper spring cap and energized through the air suspension control module.
The two air springs support the conventional rear leaf coil springs.
Air Suspension Height Sensor
One air suspension height sensor is mounted on the vehicle. The air suspension height sensor sends a voltage signal to the air suspension control module. The output ranges from approximately 4.75 volts at minimum height (when the vehicle is low or in full jounce), to 0.25 volts at maximum height (when the vehicle is high or in full rebound). The air suspension height sensor has a useable range of 80 mm (3.2 in) compared to total suspension travel of 200-250 mm (8 to 10 in) at the wheel. Therefore, the air suspension height sensor is mounted to the suspension at a point where full rear suspension travel at the wheel is relative to 80 mm (3.2 in) of travel at the air suspension height sensor. The air suspension height sensor is attached between the No. 5 frame crossmember (upper socket) and the panhard rod (lower socket).
When the air suspension height sensor indicates that the rear of the vehicle is lower than trim under normal driving conditions, the air compressor will turn on and pump compressed air to the air springs. When the sensor indicates that the rear of the vehicle is raised above trim under normal driving conditions, this will cause the air to be vented from the air springs to lower the vehicle back to its trim height level.
Compressor Relay
The compressor relay is energized by the air suspension control module to allow high current to flow from the battery to the compressor motor.
  • A solid state relay is used in the air suspension system for air compressor control. The relay incorporates a custom power metal oxide semi-conductor field effect transistor (MOSFET) and ceramic hybrid circuitry. The relay switches high current loads in response to low power signals and is controlled by the logic of the air suspension control module.
Air Suspension Control Module
NOTE: The 4WAS air suspension control module is used for the RAS system. The internal processor recognizes external circuitry to determine if it is installed in a 4WAS or a RAS equipped vehicle.
NOTE: The air suspension control module is calibrated with information from the air suspension height sensor. A new or exchanged air suspension control module requires a ride height adjustment calibration process to be performed.
The air suspension control module controls the air compressor motor (through a solid state relay), and the air spring solenoids. The air suspension control module also provides power to the air suspension height sensor. The air suspension control module controls vehicle height adjustments by monitoring the air suspension height sensor, vehicle speed, a steering sensor, acceleration input, the door ajar signal, transfer case signals, and the brake pedal position (BPP) switch. The air suspension control module also conducts all fail-safe and diagnostic strategies and contains self-test and communication software for testing the vehicle and related components.
The air suspension control module monitors and controls the air suspension system through a 32-pin two-way connector. The air suspension control module is keyed so that the air suspension control module cannot be plugged into an incorrect harness. There are two sides of the harness connection to the air suspension control module. Each is uniquely colored and keyed to prevent reversing the connections.
------------------------------------------------------------------------
Visual Inspection Chart Mechanical Electrical
  • Restricted suspension movement
  • Excessive vehicle load
  • Cut, severed or crimped air line(s)
  • Unmounted height sensor
  • Damaged air spring(s)
  • Open fuses:
    • Central junction box (CJB) Fuse 4 (15A), 6 (5A) and 20 (5A)
    • Battery junction box (BJB) Fuse 109 (50A)
  • Loose, corroded or disconnected connectors
  • Air suspension switch is in the OFF position
  • Damaged solenoid valve(s)


-----------------------------------------------------------
  • The compressor is inoperative
  • BJB Fuse 109 (50A).
  • Air compressor assembly.
  • Circuitry.
  • Air suspension relay.

Apr 30, 2009 | 2000 Ford Expedition

1 Answer

Air suspension not working


on the passenger side inside the wheel well there is a high current relay for the air compressor it is a silver metal relay assy 4 wire plug two smaller wire are the relay power two larger wires are compressor feed. if you jump the two larger wires and the compressor works check the smaller wires for power and ground if ok the relay is bad. usually these relays go bad due to compressor drawing high current and usually need to be replaced

Nov 26, 2008 | 1998 Ford Expedition

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