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321 Answers
- Posted on Jul 29, 2009
Re: How to check alternator, and how to replace it.
Removal & Installation
- Before servicing the vehicle, refer to the Precautions Section.
- Disconnect the negative battery cable.
- Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
- Remove the front air intake inlet pipe bolts, 1.8L engine only.
- Remove the top hose from the air intake inlet pipe, 1.8L engine only.
- Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
- Remove the power steering pump, 2.0L engine only.
- Remove the power steering pump bracket, 2.0L engine only.
- Remove the alternator B terminal cover cap.
- Disconnect the alternator electrical connections.
- Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
- Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
- Remove the water pump pulley, 1.6L (VIN 3) engine only.
- Remove the power steering pump, 1.6L (VIN 3) engine only.
- Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
- Remove the alternator tensioner mounting bolt and the belt tensioner.
- Remove the alternator pivot bolt.
- Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
- Remove the alternator.
How to check alternator, and how to replace it. - 0900c1528002841a.jpgtor mounting-1.5L and 1.6L (VIN 5) engine shown
Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown
How to check alternator, and how to replace it. - enlarge_tooltip.gifpairinfo/repairguide/repaiguideOverlay.jsp?src=http://repairguide.autozone.com/znetrgs/repair_guide_content/en_us/images/0900c152/80/02/84/1b/medium/0900c1528002841b.&imageType=gif&imageName=Alternator mounting-2.4L and 2.7L engine">
Fig. Alternator mounting-2.4L and 2.7L engine
To install:
- Before servicing the vehicle, refer to the Precautions Section.
- Install the alternator.
- Install the alternator pivot bolt and hand-tighten at this time.
- Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
- Install the drive belt.
- Adjust the belt tension by rotating the adjustment bolt.
- The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
- New belt: 0.22-0.28 in. (5.5-7mm).
- Used belt: 0.24-0.28 in. (6-7mm).
- The belt deflection for 1.6L (VIN 3) engine is as follows :
- New belt: 0.13-0.15 in. (3.3-3.7mm).
- Used belt: 0.17-0.19 in. (4.2-4.7mm).
- The belt deflection for the 2.0L engine, is as follows:
- New belt: 0.22-0.31 in. (5.5-8mm).
- Used belt: 0.33-0.45 in. (8.5-11.5mm).
- The belt deflection for the 1.8L engine, is as follows:
- New belt: 0.23-0.31 in. (6-8mm).
- Used belt: 0.28-0.35 in. (7-9mm).
- Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
- Connect the alternator electrical connections.
- Install the alternator B terminal cover cap.
- Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
- Install the water pump pulley, 2006 1.6L engine only.
- Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
- Install the top hose to the air intake inlet pipe, 1.8L engine only.
- Install the front air intake inlet pipe bolts, 1.8L engine only.
- Connect the negative battery cable.
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