2003 GMC Yukon Denali Logo

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Eduardo Muro Posted on May 01, 2017
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How to remove 2003 yukon denally heads 6.0L

Need to remove heads to remove broken header bolts, they broke on their own. I want to know if I have to set motor at TDC.

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  • GMC Master 592 Answers
  • Posted on Jan 14, 2019
Here2HelpYou
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WAIT!!!!!! 2 Options- Easy Way or Hard Way, I'll post pitiful the easy way! See pictures below but read the hard way too as it's not nearly as hard as people say, just do your research first but option 2 in the pictures I've attached to this answer is so much easier and just as effective!

1,) If you have broken exhaust manifold bolts(same for headers if you have them) there's no reason to worry about head removal or anything remotely close to TDC. That won't apply to this project. You'll have to remove the front wheels & inner fenders which are plastic. This allows easy access to the exhaust bolts. You must drill them out and I suggest a Ez-Out tool or broken bolt extractor, a left handed drill bit could be helpful too. Either way you go, no need to do all of that extra work for nothing. TDC is relevant when setting a vehicle's timing, yours wouldn't be affected by removing the cylinder heads anyway. Just do it with the motor intact and in the vehicle, see one of the many YouTube videos on this- it's not bad at all! Let me know if I've been helpful by vibking the Green Button and have a great day!

2.) See Attached Pics and then amazon through the link provided to learn more, the customer reviews are particularly helpful!
how to remove 2003 yukon denally heads 6.0L - 8fd2b687-ef03-4c39-8a98-2bb05f43fff9-20xqwraduu1zl5hbmo5p2ubo-5-0.jpeg



56b5eb6a-ebad-404e-880c-b1db95c7cd95-20xqwraduu1zl5hbmo5p2ubo-5-5.jphow to remove 2003 yukon denally heads 6.0L - 1af7ef72-6244-4920-bcc1-db4466a756f0-20xqwraduu1zl5hbmo5p2ubo-5-9.jpeg6244-4920-bcc1-db4466a756f0-20xqwraduu1zl5hbmo5p2ubo-5-9.jpeg

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ZJLimited

ZJ Limited

  • 17989 Answers
  • Posted on Jul 20, 2011

SOURCE: I have a 2003 gmc envoy SLT 4.2 L6, and need to

Check this procedure.... Timing Chain & Sprockets-Removal & Installation for 4.2L Engine

NOTE The following procedure requires the use of the Crankshaft Holding tool No. J-44221 and a suitable torque angle meter.

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Camshaft cover Timing chain (front) cover Tension on the timing chain by moving the tensioner shoe in. Place a tee into the tension to hold the shoe in place. Top chain guide bolts and guide Exhaust camshaft position actuator bolt and actuator Intake camshaft sprocket bolt and sprocket Timing chain Crankshaft sprocket Cylinder head access hole plugs Timing chain tensioner shoe bolt and shoe Timing chain tensioner guide bolts and guide Timing chain tensioner bolts and tensioner
To install:

NOTE Every seventh link of the timing chain is darkened to help in aligning the timing marks.
  1. Install or connect the following:
    Timing chain tensioner and bolts. Tighten to 18 ft. lbs. (25 Nm). Timing chain guide and bolts. Tighten to 89 inch lbs. (10 Nm). Timing chain tensioner shoe and bolt. Tighten to 19 ft. lbs. (26 Nm). Cylinder head access hole plugs and tighten to 44 inch lbs. (5 Nm) Crankshaft Holding tool No. J-44221, or equivalent with the camshaft flats up and the No. 1 cylinder at Top Dead Center (TDC)

    zjlimited_1612.jpg

    Fig. Proper installation of the crankshaft holding tool with the No. 1 cylinder at TDC (click image for zoom)
    Crankshaft sprocket Intake camshaft sprocket into the timing chain

  2. Align the dark link of the timing chain with the timing mark on the intake camshaft sprocket.Feed the timing chain down through the opening in the head.
    NOTE It may be necessary to remove the crankshaft holding tool to rotate and hold the camshaft hex to align the pin to the camshaft sprocket
    NOTE It may be necessary to remove the crankshaft holding tool to rotate and hold the camshaft hex to align the pin to the camshaft sprocket
    NOTE Rotate the camshaft actuator clockwise relative to the camshaft prior to tightening the bolt.
    Timing chain onto the crankshaft sprocket. Align the dark link of the timing chain with the timing mark on the crankshaft sprocket. Intake camshaft sprocket onto the intake camshaft Intake camshaft washer and bolt Exhaust camshaft actuator into the timing chain. Align the dark link of the timing chain with the timing mark on the exhaust camshaft actuator. Exhaust camshaft actuator onto the exhaust camshaft
  3. Rotate the camshaft actuator clockwise (as seen from the front of the vehicle).
    WARNING The camshaft actuator must be fully advanced during installation. Engine damage may occur if the camshaft actuator is not fully advanced.
    zjlimited_504.gif

    Fig. Rotate the camshaft actuator clockwise

  4. Install the exhaust camshaft actuator bolt and tighten to 18 ft. lbs. (25 Nm), plus an additional 135 degrees, using a torque angle meter.
  5. Tighten the intake camshaft sprocket bolt to 22 ft. lbs. (30 Nm), plus an additional 135 degrees, using a torque angle meter.
  6. Remove the tee from the timing chain tensioner to regain tension on the timing chain.
  7. Remove the crankshaft holding tool. The dark lines on the timing chain should be aligned with the marks on the sprockets.

    zjlimited_1613.jpg

    Fig. The dark lines on the timing chain should be aligned with the marks on the sprockets

  8. Install or connect the following:
    Top chain guide Suitable threadlock to the top chain guide bolt threads, then install and tighten to 89 inch lbs. (10 Nm) Engine front cover Camshaft cover


continue...

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