1990 Isuzu Trooper Logo

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Samuel Porter Posted on Jan 13, 2017
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How to replace a clutch on 1990 Isuzu trooper.

3 Answers

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  • Isuzu Master 20,706 Answers
  • Posted on Feb 22, 2017
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QOD: are you dead SURE the slave is ok? moves .75 to 1inch and OK?
2wd or 4wd? not stated.?
no engine stated? v6 or i4?


the procedure is same on all 4wd cars/trucks(mostly)
some pull the engine , for sure if engine needs work,as most do
after 25 years,
or pull transfer case and trans,pulled at the bell.
depends too,if you like spending long time under car
or on top, bent over fenders. (and tools)
if engine out no need to drain 1 or 2 gear boxes..and links,console..endless details....4wd lots more....

the video above shows the odd DUCK, throw out bearing.
and is important to know all that,
why not get a service manual..>?or use mitchell's????

not too many 1990 on the road.
rare car and year.
done many jeeps and rice 4wd.
2.6L,, SACHs 9.5" clutch $120 ($300 is bs)
or
2.8 v6 SACHs 9.125" clutch. $170

see they are not the same.....
I like Sachs, as you can see.. china clones not.

do you know how to fit the flywheel pilot bushing
and inspect fly surface, ?

the staging on the 9 bolt PP is here

im online now at one famous site
and the install skips, pilot bearing,funny that.
a real service manual is far better.



How to replace a clutch on 1990 Isuzu trooper. - clutch-3xydvjc2hsdtpbulwfi331lq-2-0.jpg

26a-3xydvjc2hsdtpbulwfi331lq-2-1.jpg slave to fork lever to above damage, at T/o bearing
trans mission pilot shaft tip wrecked, or spline wrecked?
or you wiggle said shaft and front bearing in the box is SHOT.?
flywheel warped, or?
just saying, ive seen it all there, every fail.
on some all those were bad, on many 25year old cars.

  • 2 more comments 
  • Anonymous Feb 23, 2017

    next time post
    engine and 2wd or 4wd
    and if slave is good.
    and new clutch brand and make(p/n)
    some are setup differently.
    facts.
    and if using a engine hoist
    or what. 4 jack stands
    over a pit
    or on a huge lift?
    all use different tools and methods
    have a tranny jack.
    and more

    wow to do a clutch is based on shop tools]
    and you,
    your first ever clutch.?
    hint dont let it fall on you, that box as it falls out
    and the going back in tricks, yah.

  • Anonymous Feb 23, 2017

    even better is how to diagnose one
    seen many skip that, the replace it even when it's not bad. (vast on fixha)
    none here(why post in Guessya.com?)
    real forums win.!http://www.planetisuzoo.com/

  • Anonymous Feb 23, 2017

    as does when really bad,reading
    a real service manual..
    a bold hard fact.

    tell me do you rebuild cars off internet rumors?

  • _-__-___-_
    _-__-___-_ Feb 24, 2017

    show your shop and tools
    and answers 10x better
    i first pulled an engine using a navy
    2fold.(block and tackle) by hand this way.
    to an oak tree huge branch.
    lots of ways to skin a cat, sorry garfield

    one car 1964 1.1-liter engine, i just lifted it out
    by hand. at 15years old.
    head off first. sure, trans dropped. and floating there. on boards.

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Bill Boyd

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  • Isuzu Master 53,816 Answers
  • Posted on Jan 13, 2017
Bill Boyd
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First step is to get a workshop manual for the vehicle
next is to disconnect the battery
remove the transmission
replace the clutch as a kit including throwout bearing
make sure that the clutch plate is in the correct way around or you will be repeating the job
replace the transmission
the full procedure with steps and photos are in the workshop manual

  • _-__-___-_
    _-__-___-_ Feb 24, 2017

    there is more..
    inspections,plenty, that is not covered in SM
    only engine builders books cover all that.
    or better yet, seeing every-type failure.

    the 3 ways for a traNNY FRON pilot shaft to fail
    and the T/O fork, lever, 1 to 4 ways to fail
    all obvious as h3ll some have spring there that can fail, look for damage
    see cars missing parts here. (forkwise or HACKED)
    or wrong clutch there, (trash it all)
    the slave is bad, oops clutch good.
    same goes, MC.
    the DISC can crack or shatter and wreck
    any flywheel ! done that many a time.

    the pilot bearing can go bad things!to fly.
    in this case its bushing, so less bad.
    IM SURE I MISSED SOMETHING.

    seen cracked bell.
    or missing bell key guide pins, cause misalignment.
    seen omg, ring gear,is useless. or near.
    or omg, rear engine seal is a Mississippi river flood of oil. or installed wrong ,canted or backwards.(or just wrong/bad)
    endless. possible stories.

    good luck and hope you miss ZERO.

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  • Isuzu Master 85,242 Answers
  • Posted on Jan 13, 2017
Marvin
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5 Related Answers

Anonymous

  • 94 Answers
  • Posted on Nov 26, 2008

SOURCE: fuel pump

On all Trooper II models the fuel pump is located in the fuel tank, fuel tank must be removed to access.

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Anonymous

  • 56 Answers
  • Posted on Mar 02, 2009

SOURCE: replacement key for a 1999 isuzu trooper

It is a programable key and they keep security pretty tight. You will need to call a dealer close to you and provide some documention or just have them trace your key while your there.

Anonymous

  • 8 Answers
  • Posted on Apr 05, 2009

SOURCE: removing half shaft from 2000 isuzu trooper

must remove clips from inside front axle housing!! If the cv joint aint broke DONT FIX IT the boots can be replaced in less than 1 hour with hand tools and the boot is around 20$ at any parts store

Anonymous

  • 1 Answer
  • Posted on Apr 11, 2009

SOURCE: 1998 Isuzu Trooper Shop Manual

The 1998 Isuzu Trooper is identical to the 1996 & 1997 Troopers with the 3.2L V6 motor. Chilton-Haynes have a decnet and detailed manual for this car. It's available on Amazon.com. That's where I got mine!

Goodwrench4

  • 262 Answers
  • Posted on Feb 06, 2010

SOURCE: Isuzu Trooper Starter Replacement

2.1 Labor hours for a 4WD Trooper LTD

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