How do i adjust hand break new shoes fitted on a smart for two hand break lever is all the way uo ?

Make shore the wheels are chocked so car does not roll
Have you released and adjusted the hand break it could be adjusted out as the shoes would have been worn.
Regards Craig

pull the drums back off and check how the hand brake cable is attached. pull the cable from the back and see if the shoes open out. It is possible to put the handbrake actuator in incorrectly so that the shoes do not move outwards when the cable is pulled. Next reassemble the drums and pull the cable again from the back and see it that stops the drum from turning. Check to see how far the hand piece comes out /up or down if it is a foot operated lever. In all cases correct adjust is around 3-4 clicks of the ratchet . If it comes all the way out check and adjust the cable at the hand ( if it has 2 cables to the handle or if the cable goes from wheel to the other and there is just the one cable up to the handle piece then adjust it where the single cable pulls on the one that goes to the back shoes

The brake drum does not fit due to the pressure in brake cylinders. Some of the cylinders are designed to keep a little pressure on, even when the pedal is released. The reason is that you will have instant reaction on pushing break pedal because there is no free space between drum and pads. You need to take clamp and push the pistons back in cylinder, but only that much so you can fit the drum. After the drum is tightened you must pump the brake pedal until you can fell that there is no free fall. The hand brake should be ok, but check it just to be shore. If there is need to tension the cable, it can be done under lever from outside the car (you must go under the car).

disconnect the hand break cable from the lever it would free and drum
would come off easy. it would release tension on shoes

1984 Ford Tempo - Rear Drum brake drum/shoes
REMOVAL & INSTALLATION


See Figures below instructions

1. Raise and safely support the vehicle with jackstands.

2. Remove the wheel, tire, hub and finally, the drum assembly.

3. Using a spring removal tool, remove the horizontal securing spring at the top first of the assembly.

4. Pull the adjuster locking plate away from the shoes.

5. Remove the lower horizontal securing spring.

6. Unfasten one of the 2 shoe hold-down springs and remove the pin.

7. Remove the brake adjuster.

8. Remove the remaining hold down spring and clip.

9. Lift the brake shoes assembly off the backing plate and wheel cylinder assembly. Be careful not to bend adjusting lever during the removal process.

10. Remove the parking brake cable from the parking brake lever.

11. Remove the horseshoe retaining clip and spring washer and slide the lever off the parking brake lever pin on the trailing shoe.



To install:

12. Apply a light coating of high temperature grease at the points where the brake shoes contact the backing plate.

13. Apply a light coating of lubricant to the adjuster screw threads and the socket end of the adjusting screw. Turn the adjusting screw into the adjusting pivot nut to the limit of the threads and then back-off 1 / 2 turn.

14. Assemble the parking brake lever to the trailing shoe by installing the spring washer and a new horseshoe retaining clip. Crimp the clip until it retains the lever to the shoe securely.

15. Attach the parking brake cable to the parking brake lever.

16. Attach the lower retracting spring to the leading and trailing shoe assemblies and install to backing plate. It will be necessary to stretch the retracting spring as the shoes are installed downward over the anchor plate to inside of shoe retaining plate.

17. Install the adjuster screw assembly between the leading shoe slot and the slot in the trailing shoe and parking brake lever. The adjuster socket end slot must fit into the trailing shoe and parking brake lever.



The adjuster socket blade is marked R or L for the right or left brake assemblies. The R or L adjuster blade must be installed with the letter R or L in the upright position, facing the wheel cylinder, on the correct side to ensure that the deeper of the 2 slots in the adjuster sockets fits into the parking brake lever.

18. Assemble the adjuster lever in the groove located in the parking brake lever pin and into the slot of the adjuster socket that fits into the trailing shoe web.

19. Attach the upper retracting spring to the leading shoe slot. Using a suitable spring tool, stretch the other end of the spring into the notch on the adjuster lever. If the adjuster lever does not contact the star wheel after installing the spring, it is possible that the adjuster socket is installed incorrectly.

20. Inspect your work to make sure it is correct.

21. Install the hub/drum and wheel/tire assemblies and adjust the wheel bearings.

22. Lower the vehicle and check brake operation.




Fig.1 Exploded View of Rear Brakes - 1984 Ford Tempo



Fig 2. Remove the brake shoe upper retaining spring with a suitable removal tool.



Fig.3 Removed retaining spring - note spring direction.



Fig.4 Remove the adjuster lock plate. Note the direction of the tab.



Fig.5 Remove the lower retaining spring.



Fig.6 Remove the Hold Down Spring - note brake spring tool used.



Fig.7 remove the shoe adjuster. Note direction of the adjuster spline.



Fig.8 Remove the hand brake cable.



Fig.9 Remove the final brake shoe.



Fig.10 All removed parts in order and properly oriented for re-assembly.

REMOVAL & INSTALLATION
It is a good idea to only disassemble and assemble one side at a time, leaving the other side intact as a reference.

1. Raise and support the vehicle safely.
2. Remove the brake drum.
3. Disconnect the parking brake rear cable and conduit.
4. Remove the brake shoe hold-down springs and brake shoe hold-down pins.
5. Remove the brake shoe adjusting screw spring.
6. Remove the brake shoe adjusting lever and adjuster screw.
7. Remove the brake shoe retracting spring.
8. Remove the brake shoes from the backing plate.
9. Remove and discard the parking brake lever clip. Remove the washer.
10. Remove the parking brake lever from the rear brake shoe.

To install:

1. Thoroughly clean the backing plate with brake cleaning solvent and dry completely.
2. Use silicone grease to lubricate the brake backing plate-to-brake shoe contact areas.
3. Apply a light coating of premium grease to the threaded areas of the adjuster. Turn the adjuster in and out to spread the lubricant. Turn the adjuster all the way down on the screw and loosen one-half turn.
4. Install the parking brake lever to the rear (secondary) brake shoe with a new clip.
5. Position the brake shoes on the backing plate and install the brake shoe hold-down springs.
6. Attach the parking brake rear cable and conduit to the parking brake lever.
7. Attach the brake shoe retracting spring.

The socket end of the brake adjuster screw is stamped with "R" or "L" to indicate that it is to be installed either on the right (passenger's side) or left (driver's side) of the vehicle. The adjuster nuts can be distinguished by the number of grooves machined around the body of the nut. Two grooves indicate a right-hand adjuster nut and one groove indicates a left-hand adjuster nut. Another way to identify brake adjuster assemblies is to check thread pitch. The right side adjuster assembly has right-hand threads and the left side has left-hand threads. If installed correctly, the brake adjuster assembly will increase in length when the brake shoe adjusting lever is operated.

1. Install brake adjuster screw in the slots on the brake shoes. The wider slot on the socket end must fit in the slot on the front (primary) brake shoe.
2. Install the brake shoe adjusting lever on the lever pin.
3. Install the brake adjusting screw in the slot on the secondary brake shoe and in the slot on the brake shoe lever. The brake shoe adjusting lever should contact the brake adjuster screw.
4. Adjust the brake shoes.
5. Install the drums.

ADJUSTMENTS

The drum brakes are self-adjusting and require a manual adjustment only after the brake shoes have been replaced, or when the length of the adjusting screw has been changed while performing some other service operation.
Drum Installed

1. Raise and support the vehicle safely.
2. Remove the rubber plug from the adjusting slot on the backing plate.
3. Insert a Brake Adjustment Tool (D81L-1103-C) or equivalent into the slot and engage the lowest possible tooth on the starwheel. Move the end of the brake spoon downward to move the starwheel upward and expand the adjusting screw. Repeat this operation until the brakes lock the wheels.
4. Insert a small screwdriver or piece of firm wire (coat hanger wire) into the adjusting slot and push the automatic adjusting lever out and free of the starwheel on the adjusting screw and hold it there.
5. Engage the topmost tooth possible on the starwheel with the brake adjusting spoon. Move the end of the adjusting spoon upward to move the adjusting screw starwheel downward and contract the adjusting screw. Back off the adjusting screw starwheel until the wheel spins freely with a minimum of drag. Keep track of the number of turns that the starwheel is backed off, or the number of strokes taken with the brake adjusting spoon.
6. Repeat this operation for the other side. When backing off the brakes on the other side, the starwheel adjuster must be backed off the same number of turns to prevent side-to-side brake pull.
7. When the brakes are adjusted, make several stops while backing the vehicle to equalize the brakes on both of the wheels.
8. Lower the vehicle.

Drum Removed
See Figure 2

Fig. Fig. 2: When using a brake adjustment gauge, first measure the inside diameter of the drum (top) and then adjust the brakes shoes to the proper outside diameter (bottom)

1. Remove the brake drum.
2. Make sure that the shoe-to-contact pad areas are clean and properly lubricated.
3. Using a Brake Adjustment Gauge (D81L-1103-A) or equivalent, check the inside diameter of the drum.
4. Measure across the diameter of the assembled brake shoes, at their widest point.
5. Turn the adjusting screw so that the diameter of the shoes is 0.030 in. (0.76mm) less than the brake drum inner diameter.
6. Install the drum.

INSPECTION

See Figure 3

Fig. Fig. 3: Measure brake shoe thickness in several places around the shoe
Inspect the brake shoes for wear using a ruler or Vernier caliper. Compare measurements to the brake specifications chart. If the lining is thinner than specification or there is evidence of the lining being contaminated by brake fluid or oil, replace all brake pad assemblies (a complete axle set).

If the following is not enough then maybe try Alldata.com which generally has more information, but it will cost: REMOVAL & INSTALLATION Chrysler Concorde, New Yorker, LHS Dodge Intrepid Eagle Vision

1. Remove the rear wheels and brake drums.
2. Remove the dust cap from the rear hub and bearing assembly.
3. Remove the cotter pin, nut retainer and wave washer. Discard the old cotter pin.
4. Remove the rear hub and bearing assembly retainer nut and washer. Remove the rear hub and bearing assembly from the spindle.
5. Remove the automatic adjuster spring from the adjuster lever.
6. Rotate the automatic adjuster starwheel enough so both shoes move out far enough to be free of the wheel cylinder boots.
7. Disconnect the parking brake cable from the actuating lever. Disconnect parking brake cable one side at a time.
8. Remove the both lower brake shoe to anchor springs.
9. Remove the 2 brake shoe hold-down springs from the brake shoes.
10. Remove the brake shoes, upper shoe-to-shoe return spring, automatic adjuster and automatic adjuster lever from the backing plate as an assembly.
11. Separate the brake shoes from the automatic adjuster mechanism.
12. Remove the brake shoe automatic adjuster lever from the leading brake shoe. To install:
    
13. Thoroughly clean and dry the backing plate. To prepare the backing plate, lubricate the bosses, anchor pin and parking brake actuating lever pivot surface lightly with lithium based grease.
14. Remove, clean and dry all parts still on the old shoes. Lubricate the starwheel shaft threads with anti-seize lubricant.
15. Assemble both brake shoes, the top shoe to shoe return spring, automatic adjuster and automatic adjuster lever before mounting on vehicle. Make sure the ends of the automatic adjusters are positioned above the extruded pins in the webbing of the brake shoes prior to installation.
16. Install the brake shoe assembly onto the brake support plate and install the hold-down springs.
17. Install the lower anchor springs and reconnect the parking brake cable to the park brake lever of the trailing brake shoe.
18. Rotate the serrated adjuster nut to remove the free-play from the adjuster assembly.
19. Install the automatic adjuster lever spring on the lead brake shoe assembly and the automatic adjuster lever.
20. Install the rear hub and bearing assembly. Install washer and retainer nut and torque to 124 ft. lbs. (168 Nm).
21. Install the wave washer, nut retainer and a new cotter pin onto the spindle. Install dust cap.
22. Adjust brake shoes so not to interfere with brake drum installation. Install the rear brake drum. NOTE: After installing the brake drums, pump the brake pedal several times to partially adjust the brake shoes. To verify proper operation of the self-adjusting parking brake, be sure that both rear brakes are not dragging when the parking brake pedal is released.
    
23. Install the rear wheels and lug nuts. Torque the lug nuts, in a star pattern sequence, to 95 ft. lbs. (129 Nm).
24. Road test the vehicle. The automatic adjusters will continue brake adjustment during the road test of the vehicle.

jack car up ,remove the wheels then take a brake drum off and clean the shoes off and make sure wheel cylinder is free on both pistons ,then clean the rusty lip off with a small angle grinder ,then adjust the shoes up with the automatic adjuster so when drum is replaced it just slides over the shoes and they can be heard to just scuff the drum when turned ,tap around the outside of the drum and check for rubbing noise again if none heard then adjust shous up another click on the auto adjuster .slacken handbrake cable off before you start though so its right back ,then when shoes are adjusted correctly adjust cable till you have 3 clicks on the handbrake ,the cable adjuster is under or at the back of the handbrake lever ,

You'll need to remove the center console that is over the hand brake. (screws and clips will most likely be hidden)
Once the console is off, you should be able to see two cables connecting to the base of the lever (one cable on the left of the lever and one to the right as these control the ebrake on their side of the car respectively.
Loosen the nut and you can shimmy the cable to tighten it.
Don't do it too tight or your ebrake may be engaged even though the lever is all the way down.

hi there, you will need to slacken of the cable adjuster just next to the handbrake lever under its gaiter, jack up the vheicle and remove the rear wheels, remove the rear brake drums, clean and adjust the brake shoes also remove any dust from the drum, if the shoes are worn out they will need replacing, with the drums removed check everything is working freely by getting someone to operate the handbrake lever as you visually inspect the shoes you should see them moving backwards and forwards, if not then strip down and free off, i would advice doing one side at a time so you always have a point of referance to work from. check the wheel cylinder is free and not leaking, if so replace. adjust the brake shoes and refit the drums, once this is done readjust your hanbrake cable so it comes up 3-4 clicks, if this seems a little dawnting your local garage should be able to do you this job for a small fee, hope this helps