Remove the instrument panel. Refer to Instrument Panel Carrier Replacement in Instrument Panel, Gauges and Console. Remove the fasteners (5) (4) that retain the inflatable restraint IP module to the instrument panel (3). Remove the inflatable restraint module (2) from the instrument panel (3). Fully deploy the module before disposal. If the module was replaced under warranty, fully deploy and dispose of the module after the required retention period. Refer to Inflator Module Handling, Shipping, and Scrapping .
Removal Procedure
Instrument Panel Carrier Replacement
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
- Disconnect the negative battery cable(s).
- Disable the SIR system. Refer to Disabling the SIR System in SIR.
- Remove the three relay center bolts from the underside of the wheel opening.
- Remove the bulkhead connector.
- Remove the following components from the bulkhead connector:
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The screws from the convenience center to the cowl
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The cruise control harness (if equipped)
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The forward lamp harness
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The SIR system harness
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The relay center
- Remove the coolant reservoir. Refer Coolant Recovery Reservoir Replacement in Engine Cooling.
- Disconnect the antenna lead-in and the grommet.
- Remove the knee bolster. Refer to Knee Bolster Replacement .
- Remove the steering shaft pinch bolt.
- Remove the left and the right sill plate front screw.
- Remove the left and the right hinge pillar trim panels. Refer to Body Hinge Pillar Trim Panel Replacement in Interior Trim.
- Remove the brake release handle from the cable.
The clip releases the handle from the cable.
- Remove the reaction plate assembly.
- Remove the tie bar.
- Remove the knee deflector bracket.
- Disconnect the 8-way column connector.
- Disconnect the 48-way connector retainer in order to access the two lower column nuts.
- Disconnect the shift cable (Automatic transmission).
- Remove the steering column from the vehicle.
- Remove the shift levers.
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Remove the transfer case knob by pulling the knob straight up. S4WD models must be in the 4-LO range.
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Remove the manual transmission shift lever (if equipped).
- Remove the front floor console, if necessary.
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Remove the left and the right lower IP pivot bolts.
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Remove the IP storage compartment door. Remove the IP storage compartment.
Squeeze the compartment in order to release the compartment.
Remove the two IP attaching bolts through the storage compartment door
- Remove the center support screw.
- Remove the three IP upper support screws.
- Remove the IP from the front of the dash.
- Disconnect the park brake lever. Refer to Park Brake Lever Assembly Replacement in Parking Brake.
- Disconnect the following electrical connectors as necessary:
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The sensing and diagnostic module (SDM)
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The Heating, Ventilation and Air Conditioning module (HVACM)
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The 22-way engine harness
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The stoplamp switch
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The vehicle speed sensor (VSS) calibrator module
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The clutch or brake release switches
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The electronic accelerator (Diesel)
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The HVAC control cables (if equipped)
- Remove the IP from the vehicle.
To this point, the IP removal is complete. If the IP is being replaced or refinished.
Remove the accessory switch(es) as necessary. Remove the instrument cluster bezel. Refer to Instrument Panel Cluster Trim Plate Bezel Replacement . Remove the headlamp switch. Remove the HVAC control assembly.
4.1.
Disconnect the electrical connectors.
4.2.
Disconnect the cables (if equipped).
Remove the instrument cluster screws and the cluster. Refer to Instrument Cluster Replacement .
Remove the IP storage compartment.
Squeeze the compartment in order to release the compartment.
Remove the IP storage compartment lamp.
Slide the compartment in order to release the compartment.
Remove the low coolant module (Diesel only). Remove the data link connector (DLC).
20.1.
Remove the one screw.
20.2.
Slide the DLC out.
Remove the harness retainer to accessory switches. Remove the fuse panel and the courtesy lamp switch. Remove the ground screw. Remove the harness from the IP. Remove the jumper harness to the remote playback device (if equipped). Remove the courtesy lamp switches. Remove the side window defogger outlets. Remove the park brake cable clips. Remove both of the air outlet deflectors
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