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sean playdon Posted on Mar 30, 2015
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How do i fix rattling brake calipers

Awful rattling noise from all four wheels esp when on bumpy surface. Is this a big job, do i need to change calipers or only the pin and bush holding it in place. Thanks in advance

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kirtec auto

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  • Mitsubishi Master 1,348 Answers
  • Posted on Mar 30, 2015
kirtec auto
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1st i would make sure that it is indeed the calipers and not the stabilizer bar end links.the links should not make any noise if pulled on.there will be movement ,as they have ball joints in them but there should not be a clacking sound if you pull on the links. .Irritating suspension faults can also be found by hitting parts with a 2 lb rubber mallet. Also check the pad clips are in place or the pads could be rattling in the caliper.Worn slider pins can be replaced along with the bushing inserts..

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How can I install brake anti-rattle clips?

Brake anti-rattle clips are used to reduce brake noise and vibration caused by loose-fitting brake pads. Here are the general steps for installing brake anti-rattle clips:
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  2. Remove the brake pads from the caliper.
  3. Clean the caliper, rotor, and brake pad mounting surfaces with brake cleaner and a wire brush.
  4. Apply a thin layer of brake lubricant to the caliper, rotor, and brake pad mounting surfaces.
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  6. Install the brake anti-rattle clips onto the brake pad ears or shims. Some clips may have a specific orientation, so check the manufacturer's instructions.
  7. Use a brake pad spreader tool or C-clamp to compress the caliper piston back into its bore. This will allow enough space for the brake pads to fit over the rotor with the anti-rattle clips in place.
  8. Reinstall the caliper onto the rotor and torque the caliper bolts to the manufacturer's specifications.
  9. Repeat the process for the other side of the vehicle.
  10. Reinstall the wheel/tire assembly and torque the lug nuts to the manufacturer's specifications.
  11. Pump the brake pedal a few times to ensure proper brake pad-to-rotor contact before driving the vehicle.
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Front Wheel Drive Brake Assembly
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Remove Front Brake Caliper
After removing the primary caliper mounting bolts lift the brake caliper off of the rotor and then tie or secure to the side, being careful not to bend or kink the brake caliper flex hose. Thoroughly inspect brake caliper and brake hoses for leakage, cracks or chaffing and replace as needed. Next remove the brake pads (If not mounted in the caliper) and secondary caliper mounting bolts. Notice how great protective gloves work, most technicians use them on the job today.
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remove_brake_pads_holder.jpg
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With the caliper mount out of the way you can now remove the brake rotor. Sometimes it can get stuck so you may need to tap it with a hammer or use penetrating oil to free it up. Some manufacturers use small screws to hold the rotor on as well. Clean and inspect wheel studs, replace if any are damaged. Also clean bearing hub rotor mount surface to ensure the proper mounting of the new brake rotor. Inspect the ABS sensor wheel for cracks or damage and replace as needed.
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To install the new brake pads you must retract the brake caliper piston. Remove the master cylinder lid or open the brake caliper bleeder screw to allow excess brake fluid to be released if necessary. Install C clamp tool and gently tighten clamp until caliper piston is fully depressed. Note: use old brake pad to protect the caliper piston. Close the bleeders once the piston is retracted completely
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please feel free to ask any additional questions you might have.

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Worn brake pads

Front brake pad exchange guide.

Step1 Park the Dodge Durango on a flat surface. Put the emergency brake on and put wedges behind the wheels to prevent the vehicle from rolling. Disconnect the negative battery cable from the battery. Drain 2/3 of the brake fluid from the master cylinder, using a syringe. Remove the wheel and the tire assemblies. Step2 Compress the caliper piston back into the caliper bore using a large C-clamp to drive the piston into the bore. Use additional force if it is required. Using a 3/8 inch hex wrench or socket remove the caliper mounting bolts. Step3 Rotate the caliper rearward off the rotor and out from its mount. Remove the inboard and outboard brake pads. Remove the spring clip that holds the inboard brakes in the caliper. Tilt the pad out at the top to unseat the clip. Remove the retaining spring that secures it in the caliper. Unseat one spring end and rotate the pad out of the caliper. Step4 Suspend the caliper assembly from the Durango frame using mechanic's wire. Do not allow the caliper assembly to dangle from the brake hose as this may damage the brake hose. Step5 Clean the surfaces of the caliper and steering knuckle with a wire brush. Apply multi-mileage grease or similar product. Using brake fluid or break cleaner clean the caliper slide pins. Apply a light coating of silicone grease to the pins. Step6 Install the inboard brake pad and it's spring. Install the outboard brake pad. Install the caliper over the rotor and seat it in its original position until it is flush. Using a torque wrench, torque the slide caliper pins to 22 ft./lbs. Step7 Add brake fluid to the master cylinder. Bleed the brakes. Reconnect the negative battery cable to the battery. Start the engine and pump the brakes 3-4 times to seat the brake pads. Reinstall the wheels. Test drive the Durango at slow to moderate speeds to ensure that the maintenance was performed correctly.
Rear brake pad exchange.

Step1 Lift the Durango off the ground with a car jack. Support the vehicle on all sides with jack stands. Keep children and small animals out of the vicinity when you replace the brakes. Step2 Loosen the lug nuts on the wheels with a torque wrench. Remove the wheel and tire assemblies and set them aside, face up, to prevent damage. Step3 Compress the caliper and remove it by lifting the top up and off the caliper adapter. Hang the caliper from the Durango's frame with mechanical wire. Step4 Remove the inboard and outboard brake shoes from the caliper adapter. Take off the top and bottom anti-rattle springs. Keep the springs separated, as they aren't interchangeable. Step5 Press the piston into the bore with a C-clamp. To prevent damage to the pistons, insert an old brake shoe in between the C-clamp and caliper piston. Remove the C-clamp. Step6 Wipe down the caliper mounting adapter and anti-rattle springs with brake cleaner. Grease the anti-rattle springs with brake grease. Install the bottom anti-rattle springs, followed by the top anti-rattle springs. Step7 Install the inboard brake shoes followed by the outboard brake shoes. Replace the caliper and the wheel and tire assemblies. Lower the vehicle to the ground and pump the brakes to seat the pistons.


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