How do the section bolts on the head of a new Holland hs 18 ft header come out.

STANDARD TYPE GM ROD BOLTS
STAGE 1---18 LB/FT (GRAPHITE GREASE UNDER HEAD, OIL THREADS)
STAGE 2---30 DEG's additional bolt head rotation.

CRANK BOLT
GRAPHITE GREASE UNDER HEAD & WASHER, OIL THREAD
STAGE 1---70 LB/FT
STAGE 2---30 DEG's additional bolt head rotation.
STAGE 3---15 DEG's additional bolt head rotation.
CYLINDER HEAD BOLTS for standard gaskets
GRAPHITE GREASE UNDER HEADS & WASHERS, OIL THREADS
SEE SEPARATE SHEET FOR TIGHTNING SEQUENCE
STAGE 1---18 LB/FT 25NM
STAGE 2---90 DEG's additional bolt head rotation.
STAGE 3---90 DEG's additional bolt head rotation.
STAGE 4---90 DEG's additional bolt head rotation.
STAGE 5---45 DEG's additional bolt head rotation.

Ford Engine Bolt Torque Chart Bolt Torque Spec Chart for Ford Engines

These specs are for stock-type bolts with light engine oil applied to the threads and the underside of the bolt head. Moly and other lubes offer reduced friction and increased bolt tension, which will affect the torque figure. If you use after-market performance bolts like ARP's, you should follow the recommended torque specifications.

260, 289, 302 Torque Spec.
Fastener Type Torque Spec Main cap bolts 60-70 ft-lbs Outer main cap bolts 35-40 ft-lbs. Connecting rod bolts (40-45 ft-lbs. for 289 HP & Boss 302) Cylinder head bolts 65-72 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs Oil pump bolt 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolts 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351W Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 90-100 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs. Oil pump bolts 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351C, 351M Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (45-50 ft-lbs. For Boss 351C) Cylinder head bolts 105 ft-lbs. (125 ft-lbs. For Boss 351C) Rocker arms (non-adjustable) Rocker arms (non-adjustable) 5/16in. intake manifold bolts 21-25 ft-lbs. 3/8in. intake manifold bolts 28-23 ft-lbs Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 9-12 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs. 360, 390, 406, 427, 428FE Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Crossbolts for 406-427 40 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (53-58 ft-lbs. For 406 and 427) Cylinder head bolts 80-90 ft-lbs. (100-110 ft-lbs. For 1963-67 427) Rocker arm shaft bolts 40-45 ft-lbs. Intake manifold bolts 32-35 ft-lbs. Oil pump bolt 12-15 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 429-460 Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 140 ft-lbs. Rocker arms (non-adjustable) 18-22 ft-lbs. Intake manifold bolts 25-30 ft-lbs. Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs.

Print

Removal & Installation

2.2L Engine

1. Before servicing the vehicle, refer to the Precautions section.
2. Drain the cooling system.
3. Relieve the fuel system pressure.
4. Remove or disconnect the following: Negative battery cableIntake Air Temperature (IAT) sensor connectorPositive Crankcase Ventilation (PCV) valve and hoseAir intake assemblyUpper radiator hoseAccessory drive beltExhaust front pipeAlternator and bracketsCrankshaft Position (CKP) sensor connectorKnock sensor connectorHeater hosesWater bypass hoseFuel linesEvaporative Emissions (EVAP) valve connectorCanister hoseIntake manifoldEngine wiring harness connectors at left rear of the engine compartmentPower steering pump pressure switch connectorFront coverSpark plugs and wiresCamshaft Position (CMP) sensorValve coverTiming belt. Refer to the Timing Belt unit repair section.Timing belt idler pulleysTiming belt rear coverOil pressure switch connectorCamshaftsCylinder head. Remove the bolts in reverse of the tightening sequence.
   
   Negative battery cable Intake Air Temperature (IAT) sensor connector Positive Crankcase Ventilation (PCV) valve and hose Air intake assembly Upper radiator hose Accessory drive belt Exhaust front pipe Alternator and brackets Crankshaft Position (CKP) sensor connector Knock sensor connector Heater hoses Water bypass hose Fuel lines Evaporative Emissions (EVAP) valve connector Canister hose Intake manifold Engine wiring harness connectors at left rear of the engine compartment Power steering pump pressure switch connector Front cover Spark plugs and wires Camshaft Position (CMP) sensor Valve cover Timing belt. Refer to the Timing Belt unit repair section. Timing belt idler pulleys Timing belt rear cover Oil pressure switch connector Camshafts Cylinder head. Remove the bolts in reverse of the tightening sequence.
   

To install:

Fig. Cylinder head torque sequence-2.2L (VIN D) engine

NOTE Use new cylinder head bolts for assembly.

1. Install the cylinder head with a new gasket. Tighten the bolts in sequence as follows: Step 1: 18 ft. lbs. (25 Nm)Step 2: Plus 90 degreesStep 3: Plus 90 degreesStep 4: Plus 90 degrees
   1. Step 1: 18 ft. lbs. (25 Nm)
   2. Step 2: Plus 90 degrees
   3. Step 3: Plus 90 degrees
   4. Step 4: Plus 90 degrees
   
   
2. Install or connect the following: CamshaftsOil pressure switch connectorTiming belt rear coverTiming belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm).Timing beltValve coverCMP sensorSpark plugs and wiresFront coverPower steering pump pressure switch connectorEngine wiring harness connectors at left rear of the engine compartmentIntake manifoldCanister hoseEVAP valve connectorFuel linesWater bypass hoseHeater hosesKnock sensor connectorCKP sensor connectorAlternator and bracketsExhaust front pipeAccessory drive beltUpper radiator hoseAir intake assemblyPCV valve and hoseIAT sensor connectorNegative battery cable
   
   Camshafts Oil pressure switch connector Timing belt rear cover Timing belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm). Timing belt Valve cover CMP sensor Spark plugs and wires Front cover Power steering pump pressure switch connector Engine wiring harness connectors at left rear of the engine compartment Intake manifold Canister hose EVAP valve connector Fuel lines Water bypass hose Heater hoses Knock sensor connector CKP sensor connector Alternator and brackets Exhaust front pipe Accessory drive belt Upper radiator hose Air intake assembly PCV valve and hose IAT sensor connector Negative battery cable
   
3. Fill the cooling system.
4. Start the engine and check for leaks.

1. Before servicing the vehicle, refer to the Precautions Section.
2. Drain the cooling system.
3. Relieve the fuel system pressure.
4. Remove or disconnect the following:
   
   Negative battery cable Intake Air Temperature (IAT) sensor connector Positive Crankcase Ventilation (PCV) valve and hose Air intake assembly Upper radiator hose Accessory drive belt Exhaust front pipe Alternator and brackets Crankshaft Position (CKP) sensor connector Knock sensor connector Heater hoses Water bypass hose Fuel lines Evaporative Emissions (EVAP) valve connector Canister hose Intake manifold Engine wiring harness connectors at left rear of the engine compartment Power steering pump pressure switch connector Front cover Spark plugs and wires Camshaft Position (CMP) sensor Valve cover Timing belt. Refer to the Timing Belt procedure. Timing belt idler pulleys Timing belt rear cover Oil pressure switch connector Camshafts Cylinder head. Remove the bolts in reverse of the tightening sequence.
   

To install:

Fig. Cylinder head torque sequence-2.2L (VIN D) engine


NOTE Use new cylinder head bolts for assembly.

1. Install the cylinder head with a new gasket. Tighten the bolts in sequence as follows:
   1. Step 1: 18 ft. lbs. (25 Nm)
   2. Step 2: Plus 90 degrees
   3. Step 3: Plus 90 degrees
   4. Step 4: Plus 90 degrees
   
   
2. Install or connect the following:
   
   Camshafts Oil pressure switch connector Timing belt rear cover Timing belt idler pulleys. Tighten the bolts to 18 ft. lbs. (25 Nm). Timing belt Valve cover CMP sensor Spark plugs and wires Front cover Power steering pump pressure switch connector Engine wiring harness connectors at left rear of the engine compartment Intake manifold Canister hose EVAP valve connector Fuel lines Water bypass hose Heater hoses Knock sensor connector CKP sensor connector Alternator and brackets Exhaust front pipe Accessory drive belt Upper radiator hose Air intake assembly PCV valve and hose IAT sensor connector Negative battery cable
   
3. Fill the cooling system.
4. Start the engine and check for leaks.

Please don't forget to rate. Thank you:

Left side front cylinder head



Cylinder head bolt torque sequence-3.4L engine

Cylinder head by aligning it with the dowel pins

New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.

Left side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).

Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).

Right side rear cylinder head:



Cylinder head bolt torque sequence-3.4L engine

New cylinder head gasket

Cylinder head on top of the gasket and make certain it is lined up properly with the dowel pins

New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.

Right side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).

Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).

Spark plug wires

Exhaust crossover pipe. Torque the fastener to 18 ft. lbs. (25 Nm).

Valve rocker arms and pushrods. Torque the fastener to 89 inch lbs. (10 Nm). Using a torque angle meter torque the fastener an additional 30 degrees.

Lower intake manifold. Torque the bolts to 115 inch lbs. (13 Nm).

Upper intake manifold. Torque the bolts to 18 ft. lbs. (25 Nm).

install:

1. The cylinder head should be cleaned and inspected prior to installation.
2. Lightly oil all bolt and stud bolt threads before installation.
3. Clean all gasket mating surfaces thoroughly.
4. Install a new head gasket on the cylinder block. WARNING Always use new cylinder head bolts when installing the cylinder head or damage to the engine may occur.
5. Install the cylinder head on the cylinder block.
6. Tighten the cylinder head bolts in reverse of the removal sequence. Tighten the 2004 cylinder head bolts to 18 ft. lbs. (25 Nm). Tighten an additional 70°, plus 70°, plus another 50°. Tighten 2005 bolts to 18 ft. lbs. (25 Nm). Tighten an additional 60°, plus 60°, plus another 10°.
7. Install the right engine mount. Tighten the engine mount attaching bolts to 22 ft. lbs. (30 Nm).
8. Install or connect the following:
   • Intake manifold
   • Intake manifold support bracket. Tighten the bolts to 18 ft. lbs. (25 Nm).
   • Throttle cable
   • Surge tank coolant hose
   • Heater hose to cylinder head
   • Fuel feed line at the fuel rail
   • All vacuum hoses
   • Exhaust manifold
   • Rear timing belt cover
   • Timing belt tensioner. Tighten the bolts to 18 ft. lbs. (25 Nm).
   • Idler pulley. Tighten the bolts to 18 ft. lbs. (25 Nm).
   • Intake and exhaust camshaft gears. Tighten the bolts to 49 ft. lbs. (68 Nm).
9. Apply a small amount of gasket sealant to the corners of the front camshaft caps and the top of the rear camshaft cover-to-cylinder head seal.
10. Install the valve cover using a new gasket
11. Align the timing marks on the camshaft gears.
12. Align the mark on the crankshaft gear with the notch at the bottom of the rear timing belt cover.
13. Install the timing belt and rotate the water pump clockwise to apply tension to the timing belt.
14. Tighten the water pump bolts to 89 inch lbs. (10 Nm).
15. Adjust the timing belt tension.
16. Install or connect the following:
    • Spark plug wires
    • Upper and lower timing belt coversCrankshaft pulley. Tighten the bolt to 70 ft. lbs. (95 Nm), plus an additional 30°, then another 15°.
    • Accessory drive belt
    • Air cleaner housing
    • Radiator hoses
    • Front splash shield
    • Right front wheel
    • Coolant temperature sensor
    • Fuel feed line from fuel rail
    • IAT sensor
    • Intake manifold pressure sensor
    • DIS coil connector
    • Fuel injector connectors
    • ECM ground terminal
    • Negative battery cable
17. Fill the engine with oil and coolant.
18. Start the engine and check for leak
    

.0L Torque Specs Belhousing to engine bolts 28-38 ft/lbs Camshaft sprocket bolt 40-45 ft/lbs Camshaft thrust plate to engine block bolts 108-144 in/lbs Crankshaft pulley to vibration damper bolts 35-50 ft/lbs Cylinder head bolts -1979-1992 --Step 1 55-65 ft/lbs --Step 2 65-72 ft/lbs -1993-up --Step 1 25-35 ft/lbs --Step 2 45-55 ft/lbs --Step 3 75-85 ft/lbs Differential shaft lock bolt 15-30 ft/lbs Driveshaft U-joint to pinion flange bolts 70-95 ft/lbs Exhaust manifold bolts 26-32 ft/lbs Flywheel mounting bolts 75-85 ft/lbs Front engine mount nuts 72-98 ft/lbs Intake manifold to head bolts --Step 1 96 in/lbs --Step 2 16ft/lbs --Step 3 23-25 ft/lbs Intake manifold (upper intake to lower) 12-18 ft/lbs Oil filter insert to engine block adapter bolt 20-30 ft/lbs Oil pan mounting bolts -1979 --Step 1 (Large bolts) 11-13 ft/lbs --Step 1 (Short bolts) 7-9 ft/lbs --Step 2 (Large Bolts) 15-17 ft/lbs --Step 2 (Short Bolts) 10-12 ft/lbs -1980 to 1987 9-11 ft/lbs -1988 to 1993 6-9 ft/lbs -1994-up 110-144 in/lbs Oil pickup tube to main bearing cap nut 22-32 ft/lbs Oil pickup tube to oil pump bolts -1979 to 1987 10-15 ft/lbs -1988-up 12-18 ft/lbs Oil pump mounting bolts 22-32 ft/lbs Pinion bearing preload 8-14 in/lbs Pressure plate to flywheel bolts 12-24 ft/lbs Rocker arm fulcrm bolts 18-25 ft/lbs Spark plugs 7-14 ft/lbs Timing chain cover bolts 12-18 ft/lbs Vibration damper to crackshaft bolt 110-130 ft/lbs Wheel lug nuts 85-105 ft/lbs

Cylinder Head Removal

1. Disconnect the battery ground cable
2. Relieve the fuel pressure.
3. Drain the cooling system. Disconnect the three way catalytic converter Loosen the water pump pulley bolts.
4. Remove the drive belt.
5. Remove the water pump pulley, fan and clutch assembly.
6. Remove the intake manifolds
7. Remove the ignition wires from the spark plugs .
8. Remove the spark plugs; .
9. Remove the oil level indicator tube
• Remove the bolt.
• Remove the oil level indicator tube.
• Remove the EGR valve to exhaust manifold tube
1. Remove the valve cover
1. Remove the drive belt .
1. Recover the A/C refrigerant; refer to Disconnect the engine control wiring from the A/C compressor
2. Remove the A/C compressor mounting bracket (2882) with the power steering pump (3A674) attached and position out of the way.
3. Disconnect the engine control sensor wiring connector from the generator
4. Disconnect the (1) lower radiator hose and the (2) water pump inlet tube
5. Remove the upper radiator hose
6. Remove the water pump inlet tube.
   • Remove the bolts.
   • Remove the water pump inlet tube.
7. Remove the generator.
   • Remove the bolts.
   • Remove the generator.
8. Remove the generator mounting bracket.
   • Remove the bolts.
   • Remove the bracket.
1. Remove the ignition wire and bracket; refer to Section 303-07A .
1. Remove the outer timing belt cover; refer to the procedure in this section.
1. Remove the timing chain/belt (6268); refer to Timing Drive Components—Timing Belt in this section.
1. Remove the exhaust manifold (9430); refer to Exhaust Manifold in this section.
1. Remove the cylinder head .
   • Remove the bolts and discard. (should get new ones)
   • Remove the cylinder head.
   • Remove the head gasket and discard.

Installation

1. Clean all gasket mating surfaces.

1. Install new gaskets as necessary.
   • Use new cylinder head bolts.

1. Follow the removal procedure in reverse order.

1. Tighten the bolts in sequence, in three stages, to 70 Nm (51 lb/ft).
   • Stage 1: Tighten all bolts to 70 Nm.
   • Stage 2: Retighten all bolts to 70 Nm.
   • Stage 3: Tighten all bolts an additional 90-100 degrees.
2. Install generator bracket. Install bolts in four stages.
   • Stage 1: Hand-start bolt 1.
   • Stage 2: Install and tighten bolt 2.
   • Stage 3: Install and tighten bolt 3.
   • Stage 4: Tighten bolt 1.
3. Install the A/C compressor mounting bracket. Install the bolts and the stud.
   • Tighten the M10 bolts and stud to 48 Nm (35 lb/ft).
   • Tighten the M8 bolt to 25 Nm (18 lb/ft).

Please don't forget to rate. Thank you:

Left side front cylinder head



Cylinder head bolt torque sequence—3.4L engine

Cylinder head by aligning it with the dowel pins

New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.

Left side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).

Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).

Right side rear cylinder head:



Cylinder head bolt torque sequence—3.4L engine

New cylinder head gasket

Cylinder head on top of the gasket and make certain it is lined up properly with the dowel pins

New cylinder head bolts coated with a sealant (such as GM 1052080). Torque the bolts in the proper sequence (1-8) to 37 ft. lbs. (50 Nm). Using a torque angle meter turn the bolts 90 degrees in the proper sequence.

Right side exhaust manifold. Torque the bolts to 12 ft. lbs. (16 Nm).

Spark plugs. Torque the plugs 11 ft. lbs. (15 Nm).

Spark plug wires

Exhaust crossover pipe. Torque the fastener to 18 ft. lbs. (25 Nm).

Valve rocker arms and pushrods. Torque the fastener to 89 inch lbs. (10 Nm). Using a torque angle meter torque the fastener an additional 30 degrees.

Lower intake manifold. Torque the bolts to 115 inch lbs. (13 Nm).

Upper intake manifold. Torque the bolts to 18 ft. lbs. (25 Nm).

Always use new head bolts.
1)tighten to 40ft/lbs
2)back off 1/2 turn
3)tighten back to 40ft/lbs
4)tighten an additional 90 degrees
5)tighten an additional 90 degrees.

2004 ENGINE
Engine Mechanical - 1.6L (L91) - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
Application
Specification
Metric English
A/C Compressor Mounting Bolts 27 N.m 20 lb ft
A/C Compressor Mounting Bracket Bolts 50 N.m 37 lb ft
Air Filter Housing Bolts 12 N.m 106 lb in
Alternator Adjusting Bolt 20 N.m 15 lb ft
Alternator Adjusting Bracket Retaining Bolt 20 N.m 15 lb ft
Auxiliary Catalytic Converter-to-Exhaust Manifold
Nuts and Bracket Bolts
40 N.m 30 lb ft
Camshaft Cap Bolts 16 N.m 12 lb ft
Camshaft Gear Bolt 67.5 N.m 49 lb ft
Camshaft Pressure Plate Bolts 10 N.m 89 lb in
Connecting Rod Bearing Cap Bolts 25 N.m+30°+15° 18 lb ft+30°+15°
Coolant Pump Retaining Bolts 10 N.m 89 lb in
Coolant Temperature Sensor 20 N.m 15 lb ft
Crankshaft Bearing Cap Bolts 50 N.m+45°+15° 37 lb ft+45°+15°
Crankshaft Position Sensor Retaining Bolt 10 N.m 89 lb in
Crankshaft Pulley Bolt 95 N.m+30°+15° 70 lb ft+30°+15°
Cylinder Head Bolts - Camshaft Support Housing
and Cylinder Head Mounting Bolts
25 N.m+60°+60°
+60°+15°
18 lb ft+60°+60°
+60°+10°
Electronic Ignition System Ignition Coil Mounting
Bolts
10 N.m 89 lb in
Electronic Ignition System Ignition Coil Mounting
Plate Bolts 10 N.m 89 lb in
Engine Mount Bracket Retaining Bolt 65 N.m 48 lb ft
Engine Mount Bracket-to-Engine Mount Retaining
Bolts
60 N.m 44 lb ft
Engine Mount Retaining Nuts 40 N.m 30 lb ft
Exhaust Flexible Pipe Bracket Bolts 40 N.m 30 lb ft
Exhaust Gas Recirculation Valve Adapter Bolts 25 N.m 18 lb ft
Exhaust Manifold Heat Shield Bolts 15 N.m 11 lb ft
Exhaust Manifold Nuts 25 N.m 18 lb ft
Flexible Plate Bolts 60 N.m 44 lb ft
Flexible Plate Inspection Cover Bolts 10 N.m 89 lb in
Flywheel Bolts 35 N.m+30°+15° 26 lb ft+30°+15°
Flywheel Inspection Cover Bolts 12 N.m 106 lb in
Front Muffler-to-Main Catalytic Converter Nuts 30 N.m 22 lb ft
Fuel Rail Retaining Bolts 25 N.m 18 lb ft
MITCHELL 1 ARTICLE - 2004 ENGINE Engine Mechanical - 1.6L (L91) - Aveo Page 1 of 330
http://www.eautorepair.net/app/PrintItems.asp?S0=2097152&S1=0&SG=%7BEEDCF... 3/30/2009
ENGINE MECHANICAL SPECIFICATIONS
Engine Mechanical Specifications
Intake Manifold Retaining Nuts 25 N.m 18 lb ft
Intake Manifold Support Bracket Lower Bolt-to-
Engine Block 40 N.m 30 lb ft
Intake Manifold Support Bracket Upper Bolts 25 N.m 18 lb ft
Lower Timing Belt Cover Bolts 10 N.m 89 lb in
Oil Pan Retaining Bolts 10 N.m 89 lb in
Oil Pressure Switch 40 N.m 30 lb ft
Oil Pump Retaining Bolts 10 N.m 89 lb in
Oil Pump/Pickup Tube and Support Bracket Bolts 10 N.m 89 lb in
Oil Pump Safety Relief Valve Bolt 36 N.m 22 lb ft
Oil Pump Rear Cover Bolts 6 N.m 53 lb in
Power Steering Pump Mounting Bolts 25 N.m 18 lb ft
Power Steering Pump Pulley Bolts 25 N.m 18 lb ft
Rear Timing Belt Cover Bolts 10 N.m 89 lb in
Spark Plug Cover Bolts 3 N.m 27 lb in
Spark Plugs 25 N.m 18 lb ft
Thermostat Housing Mounting Bolts 20 N.m 15 lb ft
Throttle Cable Bracket Bolts 8 N.m 71 lb in
Timing Belt Automatic Tensioner Bolt 25 N.m 18 lb ft
Timing Belt Idler Pulley Bolt 40 N.m 30 lb in
Transaxle Bell Housing Bolts 75 N.m 55 lb ft
Transaxle Brace Bolts 40 N.m 30 lb ft
Transaxle Torque Converter Bolts 65 N.m 48 lb ft
Upper Timing Belt Cover Bolts 10 N.m 89 lb in
Valve Cover Bolts 10 N.m 89 lb in
Application
Specification
Metric English
General Data

Engine Type 4 Cylinder - In-Line

Displacement 1598 cm3 97.51 in3

Bore Stroke 79.0x81.5 mm 3.1x3.21 in

Compression Ratio 9.5:1

Firing Order 1-3-4-2

Maximum Power - At 6200 RPM 77 kw/103.3 hp

Maximum Torque - At 3400 RPM 145 N.m 106.9 lb ft
Cylinder Bore

Diameter 79 mm 3.1 in

Out of Round - Maximum 0.0065 mm 0.00025 in

Taper - Maximum 0.0065 mm 0.00025 in
Piston
MITCHELL 1 ARTICLE - 2004 ENGINE Engine Mechanical - 1.6L (L91) - Aveo Page 2 of 330