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Mark Michael Posted on Sep 16, 2014
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How to do front pad on 2002 s-series Saturn

Im changing the pads on my front disc brakes of my 2002 Saturn s-series. i need step by step instructions on how to change them.

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Richard Warren

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  • Saturn Master 2,548 Answers
  • Posted on Sep 16, 2014
Richard Warren
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Remove wheels undo the slide pin bolts or pins which ever applies push calliper piston,s in with special tool or a G clamp fit new pads then reverse the removal.

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Step by step instructions on how to replace front break pads on a 2003 VW Passat

For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also.
But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!!
For front brake pads. First you must verify yours front brake disc diameter: 280 mm or 288 mm. After that you can buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow:
1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper.
3. Now you must thoroughly clean the brake calipers (free of grease).
4. Remove outer brake pad from brake carrier.
5. Pull inner brake pad out of brake caliper piston.
6. Check up the brake fluid level on the reservor, and emptying if neccessary!
7. Push piston back into brake caliper housing.
8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exist, must point in direction of brake disc rotation when vehicle is moving forward).
9. Install outer brake pad into brake carrier.
10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm.
11. Install both caps.
12. Insert retaining spring into brake caliper housing. Important: Depress the brake pedal firmly several times while the car is stationary so that the brake pads adjust to their normal operating positions!!! Check brake fluid level and top up if neccessary!!!
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How do you put front brake pads on cadillac sedan deville 1996

Front brakes on all modern cars are disc brakes. The front brakes generally provide 80% of the stopping power, and so tend to wear faster than the rear. Replacing them - pads, rotors and calipers - is quite simple once you understand the process, and can save you a great deal of money. These instructions will include a full front brake replacement. Also, having a service manual for your vehicle will save your sanity, as well as time and money. If you only need pads, or pads and rotors, but not calipers, skip the steps for replacing calipers. Repeat the steps below for each side of the car as necessary.
Complete Directions
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Need help changing brake pads and routers on 2003

Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
  1. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.

    For the rotors:

    1. Remove brake fluid from the master cylinder brake fluid reservoir until the reservoir is approximately 1/2 full. Discard the removed fluid.
    2. Raise and safely support the front of the vehicle. Remove the front wheels.
    1. Remove or disconnect the following:
    2. Front brake caliper guide pin bolts
    • Brake caliper by slowly sliding it up and off the adapter and brake rotor. Support the caliper out of the way with a strong piece of wire. Do not let the caliper hang by the brake hose or damage to the brake hose will result.
    1. If necessary, compress the caliper piston into the bore using a C-clamp. Insert a suitable piece of wood between the C-clamp and caliper piston to protect the piston.
    2. Outboard disc brake pad from the caliper by prying the brake pad retaining clip over the raised area on the caliper. Slide the brake pad down and off the caliper.
    • Inboard disc brake pad from the caliper by pulling the brake pad away from the caliper piston until the retaining clip on the pad is free from the caliper piston cavity
  • To install:
    1. Be sure the caliper piston has been completely retracted into the piston bore of the caliper assembly. This is required when installing the brake caliper equipped with new brake pads.
    2. If equipped, remove the protective paper from the noise suppression gaskets on the new disc brake pads.
    3. Install or connect the following:
      • New inboard disc brake pad into the caliper piston by pressing the pad firmly into the cavity of the caliper piston. Be sure the new inboard brake pad is seated squarely against the face of the brake caliper piston.
      • Outboard disc brake pad by sliding it onto the caliper assembly
      • Brake caliper assembly over the brake rotor and onto the steering knuckle adapter
      • Caliper guide pin bolts and torque to: 35 ft. lbs. (47 Nm) on 2002–04 models or 26 ft. lbs. (35 Nm) on 2005 models
      • Front. Apply the brake pedal several times until a firm pedal is obtained.
    4. Check the fluid level in the master cylinder and add fluid as necessary. Road-test the vehicle.
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    Rear brake pads wear out every 30000 miles on 2002 3/4 tod hd , rotors are pitted bad

    That's to be expected and is completely normal.

    Rear brake shoes as fitted to drum brakes can typically last up to 60k miles with periodic adjustments, but you have rear disc brakes and the shoes will typically last half of that.

    Also, modern brake pads no longer contain asbestos and are now made using harder metallic compounds; the direct result is that brake discs (US=rotors) are also considered to be consumable items as they are worn down by the harder pads. It's not unusual to have to replace front discs every other pad change and rear ones with every pad change; in both cases the mileage will typically be around 30k miles on most models.
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    SECTION 206-03: Front Disc Brake 2001 Villager Workshop Manual
    REMOVAL AND INSTALLATION Pads —Front Disc Brake Removal
    1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
    1. Remove the front disc brake caliper bolts. torx bit. T20?
    1. Support the front disc brake caliper from the front strut and spring assembly using mechanics wire.
    1. Remove the front disc brake pads.
      1. Remove the outboard front disc brake pad.
      1. Remove the inboard front disc brake pad.
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    1. s1v~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Make sure the master cylinder reservoir does not overfill and spill brake fluid while retracting the front disc brake caliper piston.
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      1. Install the outboard front disc brake pad.
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    1. Position the front disc brake caliper on the front-wheel knuckle and install the brake caliper pin bolts.
    1. s1v~us~en~file=ani_caut.gif~gen~ref.gif WARNING: It is necessary to depress the brake pedal several times to position the front disc brake caliper piston before driving the vehicle.
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