Replace front brake pads

Jack up the front end remove tire onthe brake pad assembly there will be two Hex head bolts these will be probably a 3/8 u can use a big Alan wrench u will also need a small pipe to use a breaker bar and some WD 40 as these bolts are probably rusted just a bit,once u have the bolts out u should be able to remove the brake pad assembly,u might need a rubber malet to help with this,OK u got this off take the new brake pads out of the boxs,pay speial attention to the back of them,now take a big screw driver a pry just one of the brake pad off if u do the side with the caliber on it,(this is the round thing that pushes the brake pad on to the disk to stop the car)There is a clip take this clip off look that the back of the brake pad find the new brake pad that has the same notches in it put the clip on it the same way it came off put it back on the caliber,ok take the other one off,nothice the clip might be made in to the brake pad assembly on this side if not put clip in to same notches,Ok now u have replace the brake pads u will notice that the brake assembly will not go back on, not to fear take a Clean rag place it on the pad on the caliber side get a pair of channel locks now compress the caliber abit now it should side right on replace bolts and u are good to go do other side the same way.

You'll need to take out the pads agaon and clip the anti rattle plates to the back of the pads and then reassemble, the same way you did before....Don't open the brake lines or nipples just push the pistons into the cylinders with a convenient lever, so you have room for the new items to fit....Once fitted remeber to pump up the brakes before you start or move the vehicle....Regards Johngee

Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly









4.0L and 4.7L front disc brake assembly




To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Front wheel
     
   • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
     and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.

1. Remove a small amount of brake fluid from the master cylinder.
   
2. Install a used brake pad into the caliper and compress the caliper pistons.
   
3. Apply disc brake grease to both sides of the inner anti-squeal shims.
   
4. Install or connect the following:
   
   
   
   • Anti-squeal shims to the new brake pads
     NOTE: When replacing worn pads, the anti-squeal shims must be replaced
     together with the pads.
     
     
   • 2 brake pads
     
   • Anti-rattle spring and the 2 caliper pins
     
   • Clip
     
   • Front wheel
   
   
5. Depress the brake pedal several times to seat the brake pads.
   
6. Check the brake fluid level and top off as needed.

Rear
To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Rear wheel
     
     
     
     
     
     
     
     
     
     
     
   • 2 cylinder slide pins from rear caliper assembly
     
   • Caliper assembly from rear caliper mounting
     
   • 2 brake pads with anti-squeal shims from rear caliper mounting
     
   • 2 anti-squeal shims from each disc brake pads
     
   • Pad wear indicator plate from the inner side disc brake pad
     
   • 4 pad support plates from the rear caliper mounting

To Install:

1. Install or connect the following:
   
   
   
   • 4 pad support plates on the rear caliper mounting
     
   • Pad wear indicator plate on the inside brake pad
     Note: Install the pad wear indicator facing downward.
     
     
   • Anti-squeal shims on each brake pad
     
   • 2 disc brake pads with anti-squeal shims to the caliper assembly
   
   
2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
   pins.
   
3. Install or connect the following:
   
   
   
   • Disc brake caliper assembly with 2 caliper slide pins
     
   • Torque to 65 ft-lbs (88 Nm)
     
   • Rear wheel
   
   
4. Depress the brake pedal several times to seat the brake pads.
   
5. Check the brake fluid level and top off as needed.

--- Removal & Installation
Front
To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Front wheel
     
   • Front brake caliper assembly
   
   
3. Make matchmarks on the disc and the axle hub.
   
4. Remove the front disc.

To Install:

1. Align matchmarks and disc onto axle hub.
   
2. Install or connect the following:
   
   
   
   • Front brake caliper assembly with the 2 bolts
     
     
     
     1. Torque to 90 ft-lbs (123 Nm)
     
     
   • Front wheel

caliper bolts are 7 mm Torx head.

SECTION 206-03: Front Disc Brake 2000 Focus Workshop Manual
REMOVAL AND INSTALLATION Brake Pads Removal
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.

1. Loosen the wheel nuts.

1. Raise and support the vehicle. For additional information, refer to Section 100-02 .

1. Remove the wheel.

1. Detach the brake hose from the support bracket.

1. Detach the outer brake pad retaining clip.

1. NOTE: Pull the caliper outwards to release the piston.
   Detach the caliper.
   1. Remove the bolt covers.
   1. Remove the bolts.

1. CAUTION: Suspend the caliper to prevent load being placed on the brake hose.
   Support the brake calipers.

1. Lift the outer pad retaining clip over the spring retaining lugs.

1. Remove the outer brake pad.

1. Remove the inner brake pad.

Installation

1. CAUTION: If the caliper piston is retracted into the housing, brake fluid will be displaced from the master cylinder.
   Fully retract the caliper piston.

1. CAUTION: Make sure the brake disc faces are clean before installation.
   Install the inner brake pad.

1. CAUTION: Make sure the brake disc faces are clean before installation.
   Install the outer brake pad.

1. Push the outer retaining clip over the spring retaining lugs.

1. Install the caliper.
   1. Install the bolts.
   1. Install the bolt covers.

1. Install the brake hose onto the support bracket.

1. Locate the outer pad retaining clip.

1. Install the wheels.

1. Check the fluid level in the brake fluid reservoir.

remove all connection bolts , clips. I then slowly pry the brakes as far from the rotor as posible ( depressing the brake cylinder) with tire tool or large screw driver, so the new thicker pads will go in with ease. Replace new pads acording to toyota and replace bolts/ clips. this method requires no bleeding of brakes.

If you Need Pics/ Illistrations Email @[email protected]


Brake Pads Replacement - Front

Removal Procedure

Caution: Refer to Brake Dust Caution in Service Precautions.

1. Inspect the brake fluid level in the brake master cylinder reservoir.
2. If the brake fluid is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove the brake fluid with appropriate tool to the midway point before proceeding.
4. Raise the vehicle. Refer to Vehicle Lifting.
5. Remove the tire and wheel assembly.

1. Compress the front brake caliper piston.

6.1. Install a large C-clamp over the top of the brake caliper housing and against the back of the outboard brake pad. 6.2. Slowly tighten the C-clamp until the piston pushes into the brake caliper enough to slide the brake caliper off the rotor. 6.3. Remove the C-clamp from the brake caliper.

1. Remove the lower mounting bolt from the slide pin.
2. Rotate the brake caliper upward until it stops.
3. Remove the outboard brake pad.
4. Remove the inboard brake pad.
5. Remove the brake pad retaining clips from the brake caliper mounting bracket.
6. Remove the brake pad retaining clip from the brake caliper.
7. Remove all foreign material from the brake caliper using denatured alcohol.

Installation Procedure

Important: When installing new brake pads, DO NOT reuse the old retaining clips for the brake pad. Use only NEW brake pad retaining clips.

1. Install the brake pad retaining clips to the brake caliper mounting bracket.
2. Install the brake pad retaining clip to the brake caliper.
3. Ensure that the brake pad retaining clip in the brake caliper is properly seated.
4. Install the inboard brake pad.
   
5. Install the outboard brake pad.
6. Rotate the brake caliper down into position.

Notice: Refer to Fastener Notice in Service Precautions.

1. Install the lower brake caliper mounting bolt.

• Tighten the brake caliper mounting bolt to 51 Nm (38 ft. lbs.) .

1. Install the tire and wheel assembly.
2. Lower the vehicle. Refer to Vehicle Lifting.
3. Fill the brake master cylinder reservoir. Caution: Refer to Firm Brake Pedal Caution in Service Precautions.
4. Pump the brake pedal slowly and firmly to seat the brake pads.
5. Burnish the new brake pads.

Send me $9.99 & I will tell you how i did it.

Straight forward job. Remove wheels, remove 2 caliper bolts per wheel, check bolts,and bushings for wear/corrosion and lubricate, remove calipers, remove brake pads, push caliper pistons into calipers, replace anti-rattle clips, put new pads in, put caliper and bolts in, put wheels on. Start truck and press brake pedal several times to take up slack and you're done.

just a toex head tool for the caliper pins

hay there mate
i have a 1994 volvo 850

just recently changed the rear padds

first undo the calpiper
the front will come of and also the front pad with a little cross looking clip
than take the whole rotor of to get to the back ones
the clip clips back on once you have evry think back on just the support the pins from moving