Need the torque sequence for intake manifold on a 2002 Saturn 1.9 SOHC

The 2014 Chevy Spark intake manifold torque sequence and torque specs depend on the engine type. Here are the torque specs and sequence for each engine type:
1.0L Engine:

• Step 1: Tighten the bolts to 44 inch-pounds (5 Nm).
• Step 2: Tighten the bolts to 89 inch-pounds (10 Nm).
• Step 3: Tighten the bolts to 18 lb-ft (25 Nm).

Torque sequence: 8 4 1 5 9 7 3 2 6 10
1.2L Engine:

• Step 1: Tighten the bolts to 44 inch-pounds (5 Nm).
• Step 2: Tighten the bolts to 89 inch-pounds (10 Nm).
• Step 3: Tighten the bolts to 18 lb-ft (25 Nm).

Torque sequence: 8 4 1 5 9 7 3 2 6 10
It's important to follow the torque sequence and torque specs carefully to ensure that the intake manifold is properly secured and sealed. Over-tightening or under-tightening the bolts can cause leaks or damage to the engine.

Pretend the picture is lower intake manifold, that is the tightening sequence.
1st step 5 ft lbs
2nd step bolts 1--4 9.6 ft lbs
3rd step bolts 5--8 18 ft lbs
The upper intake manifold use about the same sequence tighten to 18 ft lbs.
If you don't like ft lbs use inch lbs.
If the upper intake manifold is plastic, be careful with that.

You will need a torque angle gague to properly torque these bolts. The torque for a SOHC engine is 22lb in correct sequence on the first pass and 37lb in correct sequence on the second pass. You need then install a torque angle gague and in sequence go 90 degrees

16ft lbs starting at center and working outward, alternating tightening evenly

Quote:





Originally Posted by norvelplagbao52

1993 saturn sl2 1.9 dohc cylinder head torque
specs and sequence
Cylinder head bolt
tightening procedure:
CYLINDER HEAD BOLT TIGHTENING SEQUENCE:

INTAKE
SIDE
8 4 1 5 9

7 3 2 6 10
EXHAUST SIDE

In sequence,
torque the cylinder head bolts. Torque: 30 Nm (22 ft-lbs).
In sequence,
torque all bolts. Torque: 50 Nm (37 ft-lbs)
In sequence, turn each bolt an
additional 90 degrees.





Originally Posted by norvelplagbao52

1993 saturn sl2 1.9 dohc cylinder head torque
specs and sequence
Cylinder head bolt
tightening procedure:
CYLINDER HEAD BOLT TIGHTENING SEQUENCE:

INTAKE
SIDE
8 4 1 5 9

7 3 2 6 10
EXHAUST SIDE

In sequence,
torque the cylinder head bolts. Torque: 30 Nm (22 ft-lbs).
In sequence,
torque all bolts. Torque: 50 Nm (37 ft-lbs)
In sequence, turn each bolt an
additional 90 degrees.

Fig. Intake manifold bolt torque sequence 2.7L engine

Upper intake manifold with a new gasket on the lower intake manifold and torque the bolts, in sequence, to: 105 inch lbs. (12 Nm)

Hope helps (remember to rate this answer). Good job.

If you are trying to replace the intake manifold due to a crack in the plastic check out a great option in repairing it.

http://www.youtube.com/watch?v=HK9cXijBnRc

http://cgi.ebay.com/ebaymotors/2000-2002-Saturn-SL2-intake-manifold-part-_W0QQcmdZViewItemQQhashZitem1e5bc99c9dQQitemZ130388958365QQptZMotorsQ5fCarQ5fTruckQ5fPartsQ5fAccessories

SOHC ENGINE INTAKE MANIFOLD TORQUE IS 105 INCH POUNDS

Intake Manifold REMOVAL & INSTALLATION 1.9L SOHC Engine

1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
2. Properly relieve the fuel system pressure.
3. Drain the coolant system.
4. Remove or disconnect the following:
   • Negative battery cable
   • Air cleaner fresh air hose
   • Positive Crankcase Ventilation (PCV) valve hose
   • Fuel line from the rail
   • Throttle cable from the throttle body
   • Throttle cable bracket nuts
   • Fuel injector electrical connectors
   • Throttle Position (TP) sensor electrical connectors
   • Idle Air Control (IAC) valve electrical connectors
   • Manifold Absolute Pressure (MAP) sensor electrical connectors
   • Exhaust Gas Recirculation (EGR) valve electrical connectors
   • Heater hose from the intake manifold outlet
5. Position the wiring harness over the brake master cylinder
6. Remove or disconnect the following:
   • Intake manifold support bracket bolt
   • Label the vacuum line for proper assembly
   • Drive belt
   • Power steering pump
   • Upper intake manifold bolts
   • Evaporative Emissions (EVAP) canister purge valve solenoid vacuum hose
   • Brake booster vacuum hose
   • Lower intake manifold bolts
   • Intake manifold
   To install:
   
7. Thoroughly clean all gasket mating surfaces. Be careful not to damage or score the aluminum surface. If replaced, use Loctite® 290, to seal the new PCV valve inlet tube into the manifold. NOTE: Refer to Section 1 of this manual for the intake manifold torque sequence illustration. The illustration is located after the Torque Specification Chart.
   
8. Install or connect the following:
   • New gasket and manifold. Torque the nuts in sequence to 22 ft. lbs. (30 Nm).
   • Power steering pump. Torque the fasteners to 27 ft. lbs. (38 Nm).
   • Drive belt.
   • Heater hose and install the manifold support bracket bolt. Tighten the bolt to 22 ft. lbs. (30 Nm).
   • Lubricate the male ends of the fuel lines with a few drops of clean engine oil, then connect the fuel supply and return lines.
   • Fuel line(s) in the retaining bracket. Torque the mounting screw to 36 inch lbs. (4 Nm).
   • Throttle cable to the throttle body and attach the accelerator cable bracket. Torque the bolts to 22 ft. lbs. (30 Nm).
   • Reposition the wiring harness and connect the wiring and vacuum hoses to their original locations. The harness leads to the TP sensor and EGR solenoid must be routed between the intake manifold runners.
   • Negative battery cable
9. Fill the coolant system.
10. Prime the fuel system by cycling the ignition ON for 5 seconds and OFF for 10 seconds a few times without cranking the engine.
11. Start the engine, check for leaks, and repair if necessary.

spray carb cleaner on the intake manifold near cylinder 1... common problem is the intake manifold gasket leaks vacuum causing a misfire...the not starting could be due to a faulty crank sensor