Removing gearbox peugeot 405

SOURCE: please,send me electrical diagram for peugeot 405 (2004)

Goto Amazon.co.uk

Search 'books' for Peugeot 405 (you will find the Haynes Manual). Make sure you choose the right one for your Year & type (Petrol/Diesel) = the wiring diagrams are in the back. Cost is about £20.

You can also borrow the Manual from your local Library for free ..

SOURCE: clutch slipping

this is how to adjust the clutch correctly

NOTE: From mid-94 an automatically adjusted cable was progressively introduced. this has no nut type adjusters at the clutch end

SPECIFICATIONS: 1988 TO 1996
Models up to 1992 .... 145mm
Models from 1993 on .. 162mm +/- 12.0mm

The clutch adjustment is checked by measuring the clutch pedal travel.
1. If a new cable has been fitted, settle it in position by depressing the clutch pedal at least 20 times.
2. Ensure that there are no obstructions beneath the clutch pedal.
Depress the clutch pedal fully to the floor, and measure the distance from the center of the clutch pedal pad to the floor.
Now release the pedal and again measure the distance from the pedal to the floor.
3. Subtract the first measurement from the second to obtain the clutch pedal travel.
If this is not within the range given in the specifications, adjust the cable as follows.
4. The clutch cable is adjusted by means of the adjuster nut on the transmission end of the inner cable.
On some models, access to the locknut is limited and, if required, the air cleaner duct or housing component can be removed or disconnected to improve access.
5. Working in the engine compartment, slacken the locknut on the end of the clutch cable.
Adjust the position of the adjuster nut, then re-measure the clutch pedal travel.
Repeat this procedure until the clutch pedal travel is as specified.
6. Once the adjuster nut is correctly positioned, and the pedal travel is correctly set, securely tighten the cable locknut.
Where necessary, refit any disturbed air cleaner duct/housing components.

SOURCE: wanting to replace the clutch because it is slipping.

Hope this helps. Best of luck to you!
Greg

Removal & Installation

1. Before servicing the vehicle, refer to the Precautions Section.
   
2. Disconnect the negative battery cable.
   
3. Remove the transaxle.
   
4. Gradually loosen the clutch pressure plate bolts, in a crisscross pattern. Support the pressure plate and remove the bolts. Remove the pressure plate and clutch disc.
   
5. Inspect the pilot bearing. If it is worn or damaged and does not turn easily by hand, remove it using a puller/slide hammer.
   
6. Check the flywheel surface for scoring, cracks or burning and machine or replace, as necessary.
   
7. Install a flywheel holder to keep the flywheel from turning. Loosen the flywheel bolts evenly and gradually in a crisscross pattern. Remove the flywheel.
   
8. Inspect the clutch release bearing for wear. Replace it if it sticks or does not turn easily.
   
9. Inspect the release fork for wear or damage and replace as necessary.
   

Exploded view of the clutch assembly
Click to Enlarge

1. Lubricate the release fork fingers and pivot with molybdenum grease and install in the release fork boot.
   
2. Install the clutch release bearing on the release fork.
   
3. Install a new pilot bearing in the flywheel, if removed.
   
4. Be sure the flywheel mounting surface and the crankshaft or eccentric shaft mounting surfaces are clean. Remove any old sealant from the flywheel bolt hole threads and the flywheel bolts.
   
5. Install the flywheel.
   
6. Apply sealant to the flywheel bolt threads and install them hand-tight. Install the flywheel holding tool. Tighten the bolts, in a crisscross pattern, to 71–76 ft. lbs. (96–103 Nm).
   
7. Apply a small amount of molybdenum grease to the clutch disc splines and install the clutch disc on the flywheel, spring side toward the transaxle. Install a suitable alignment tool in the pilot bearing to position the clutch disc.
   
8. Install the clutch pressure plate, aligning the dowel holes with the flywheel dowels.
   
9. Install the pressure plate bolts and gradually tighten, in a crisscross pattern to 20 ft. lbs. (26 Nm). Remove the alignment tool.
   
10. Install the transaxle.