Front bushing problem

Here are general instructions for replacing this part.
Instructions

• 1Park the vehicle on a paved level surface. Apply the parking brake and release the hood latch. Place a wheel chock behind of the rear tires and open the hood of the vehicle. This will help to allow some light down into the engine compartment for you when you're underneath it.
  
• 2Lift the left front quarter of the vehicle with the floor jack and place a jack stand in a safe and secure location. A front frame rail would be ideal if applicable. Repeat this step for the right front quarter to elevate the front axle.
  
• 3. Put on the safety glasses, grab the tools, replacement bushings, and creeper and crawl under the front of the vehicle.
  
• 4Locate the sway bar bushings by following the sway bar from the links behind the front tire(s) to where it is mounted to the undercarriage of the car by a bracket. In some vehicles, it may be necessary to remove heat shield, brackets or other components to obtain access to the sway bar brackets for removal. If this is the case, remove anything to help you gain access. The brackets are mounted by one or two bolts. Sometimes the bolt may be steadied with a nut or sometimes it may be screwed into a fixed threaded hole in the undercarriage. Remove the bolts using the ratchet, socket and hand wrench if necessary. One bolt sway bar brackets will have a hinged top or bottom that you'd swing away once the single bolt was extracted.
  
• 5Slide the old bushing along the sway bar to a location that's easy for you to extract it from the sway bar. Pry the slotted opening of the bushing using the pry bar to convince it off of the sway bar. The bushing are generally a rubber coated steel bushing so they're going to come off stubbornly. Place the new bushing onto the sway bar in the same fashion. Since they're new, they're going to be even more stubborn than the old one(s).
  
• 6Position the bushing back in the correct location on the sway bar and replace the brackets. Tighten with the ratchet, socket and hand wrench as necessary.
  
• 7Replace any components that you may have had to remove. Collect all the tools and debris from under the vehicle and crawl out. Lower the vehicle, close the hood, and remove the wheel chock.
  

Hello! First diagram is the lower...Second is the upper..Guru...saailer

LOWER IDENTIFICATION:




Item
Part Number Description 1
5495 Stabilizer Bar Link Bolt and Bushing Assembly 2
18A192 Nut, Washer and Bushing Assembly 3
808264 Bolt 4
5005 Frame 5
5B326 Torsion Bar (LH) 6
5B327 Torsion Bar (RH) 7
620481 Nut 8
5C491 Nut and Washer 9
3079 Front Suspension Lower Arm (LH) 10
3078 Front Suspension Lower Arm (RH) 11
3A130 Tie Rod End 12
808166 Nut 13
808167 Nut 14
5K483 Front Stabilizer Bar Link 15
5482 Front Stabilizer Bar 16
5484 Front Stabilizer Bar Bushing 17
3B353 Front Stabilizer Retainer 18
N807396-S100 Bolt A
- Tighten to 40-55 Nm
(30-40 Lb-Ft) B
- Tighten to 150-200 Nm (111-148 Lb-Ft) C
- Tighten to 21-29 Nm
(15-21 Lb-Ft)


UPPER IDENTIFICATION:
Item Part Number Description 1 3C156 Damper Assembly (RH) 2 805348 Nut and Washer 3 - Shock Absorber Insulator
(Part of 18198) 4 3C157 Damper Assembly (LH) 5 3020 Front Suspension Bumper 6 3083 Front Suspension Upper Arm Assembly A - Tighten to 34-47 Nm
(25-35 Lb-Ft)



LOWER DIAGRAM FOLLOWED BY UPPER:



I’m happy to help further over the phone at https://www.6ya.com/expert/david_6df67de3b14de867

Hi Adam

Have you also replaced the sway bar bushes? Also check the lateral member that runs from the FRONT of the the vehicle to the REAR of the subframe. It supports the front engine and transmission mount. The front two bolts have a metal bush inside of a rubber isolater. Undo then retighten these and the rear mount bolt up to torque. In saying that while its up on ramps start from the front and tighten every nut, bolt and screw right to the rear of the vehicle.
Also check, believe it or not, the front seat bolts. I had a persistent rattle in what I thought was the exhaust system, only to discover that all of the front seat bolts were only finger tight.

REMOVAL & INSTALLATION

The rear suspension on LH platform vehicles is a fully independent suspension. A stabilizer bar (also called a sway bar) is mounted in rubber isolator bushings and connects the rear struts through links. Note that the fuel tank must be removed to remove the stabilizer bar.

CAUTION OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.

1. Disconnect the negative battery cable. Relieve the fuel system pressure.
2. Raise and safely support the vehicle.
3. Remove both rear wheels.

1. Position a transmission jack under the fuel tank just forward of the crossmember to help support the fuel tank when crossmember is removed.
2. Remove the four crossmember to frame rail attaching bolts. Remove the fuel tank.
3. Remove the stabilizer bar to link assembly attaching nuts and remove the bar and isolator bushings as an assembly from the vehicle. Inspect the isolator bushings for damage or excessive wear and replace, if necessary.

To install:

1. Inspect for broken or distorted retainers and bushings. If bushing replacement is required, replacement bushings can be installed by locating the split in the bushing, prying open and removing the defective bushing from around the stabilizer bar.
2. Install the stabilizer bar and isolator bushings back into the vehicle as an assembly making sure bar is centered in vehicle so it doesn't contact other suspension components.
3. Install stabilizer bar attaching link onto stabilizer bar. Install new link to bar attaching nuts and tighten to 70 ft. lbs. (95 Nm).

Replace the sway bar bracket bolt with new after loosening or removing them. Only use original equipment bolts as replacements.

1. Install the fuel tank back onto the vehicle.
2. Position the crossmember on frame rails and install four mounting bolts. Tighten attaching bolts to 70 ft. lbs. (95 Nm).
3. Remove transmission jack from under the fuel tank.
4. Install the rear wheels and lug nuts. Tighten the lug nuts, in a star pattern sequence, to 95-100 ft. lbs. (129-135 Nm).
5. Lower the vehicle. Reconnect the negative battery cable.
6. Pressurize the fuel system and check for leaks.
7. Check and reset the rear wheel toe to specifications as required.

Section 04-01: Suspension and Wheel Hubs, Front 1996 Windstar Workshop Manual REMOVAL AND INSTALLATION Stabilizer Bar Removal

1. Raise and support the vehicle. Refer to Section 00-02 .
   

1. Support vehicle with hoist or safety stands behind front sub-frame (5C145).
   

1. CAUTION: To avoid damage to the 6 mm drive hole in the front stabilizer bar link ball stud, do not use an Allen wrench to break loose or tighten or final tighten the front stabilizer bar link-to-shock absorber nut.
   Using care not to damage the front stabilizer bar link ball stud seal, remove the RH and LH front stabilizer bar link-to-front shock absorber nut.
   
   
   
   
   

1. Using care not to damage the front stabilizer ball link stud seal, remove the RH and LH front stabilizer bar link-to-front stabilizer bar nut.
   

1. CAUTION: Use extreme care not to damage the ball joint boot.
   With another set of support safety stands under front sub-frame, remove two rear sub-frame retaining bolts. Lower rear of the front sub-frame to obtain access to stabilizer bar brackets (5486).
   

1. Remove front stabilizer bar bracket bolts, stabilizer bar brackets, stabilizer bar bracket insulators and front stabilizer bar (5482) as required.
   

Installation

1. Clean front stabilizer bar to remove dirt and contamination in area of stabilizer bar bracket insulator installation position.
   

1. Lubricate inside diameter of new stabilizer bar bracket insulator with Rubber Suspension Insulator Lube E25Y-19553-A meeting Ford specification ESF-M99B112-A or equivalent. Do not use any mineral or petroleum based lubricants as they will deteriorate the rubber stabilizer bar bracket insulators.
   

1. Install new stabilizer bar bracket insulators onto front stabilizer bar and position them in approximate location.
   

1. Install stabilizer bar bracket on stabilizer bar bracket insulators and install new bolts. Tighten to 55-63 Nm (40-46 lb-ft).
   

1. Raise front sub-frame and install new front sub-frame-to-body retaining bolts. Tighten to 115-132 Nm (85-97 lb-ft).
   

1. Install front stabilizer bar link (5K483) to front shock absorber. Use care not to damage link ball joint boot seal.
   

1. CAUTION: To avoid damage to the 6 mm drive hole in the front stabilizer bar link ball stud, do not use an Allen wrench to break loose or tighten or final tighten the front stabilizer bar link-to-shock absorber nut.
   Install a new front stabilizer bar link-to-shock absorber nut. Tighten to 90-100 Nm (66-74 lb-ft).
   
   

The sway bar is pretty easy to fix. Here's a video that will show you exactly how to change the one in your Chevy Venture.">

Your old sway bar made of tubular steel. New sway bar made from solid steel. You have a frame under engine the sway bar attaches too. This frame also supports your engine and trans mounts. Follow frame and there are 4 bolts securing same. Mechanic I watched supported engine underneath. Loosen back bolts though not removed. (please note sway bar has arrow that bar can only go in one direction) This maybe your problem. Attach bar to frame and fitting's. Best if you raise front end and remove both tires. Good luck

Incredibly easy. Two bolts hold each sway bar bracket to the frame, the bushing is inside. The end links are a bit trickier, however, not rocket science.

please give good rating if this helps


Section 04-01: Suspension and Wheel Hubs, Front 1996 Taurus, Sable Workshop Manual REMOVAL AND INSTALLATION Stabilizer Bar Removal

1. Raise vehicle on a hoist. Refer to Section 00-02 .
   

1. Support vehicle with hoist or safety stands behind front sub-frame (5C145).
   

1. CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten nut, or bearing and seal damage will result. Install nut using hex hold feature to prevent the stud from rotating.
   Remove and discard nuts retaining stabilizer bar link (5K484) assembly to front stabilizer bar (5482) and front shock absorber (18124) with an 8 mm closed-end wrench and an 18 mm open-end wrench.
   
   
   
   
   

1. Remove nuts retaining steering gear (3504) to front sub-frame, and move steering gear off the front sub-frame.
   

1. With another set of support safety stands under front sub-frame, remove two rear subframe retaining bolts. Lower rear of the front sub-frame to obtain access to stabilizer bar brackets (5486).
   
   
   
   
   

1. Remove front stabilizer bar U-bracket bolts and replacestabilizer bar brackets and/or front stabilizer bar as required. Discard lower suspension arm stabilizer bar insulator (5493) and bolts.
   

Installation

1. Clean front stabilizer bar to remove dirt and contamination in area of stabilizer bar insulator installation position.
   

1. Lubricate inside diameter of new lower suspension arm stabilizer bar insulator with Rubber Suspension Insulator Lube E25Y-19553-A or equivalent meeting Ford specification ESF-M99B112-A. Do not use any mineral or petroleum based lubricants as they will deteriorate the rubber lower suspension arm stabilizer bar insulators.
   

1. Install new lower suspension arm stabilizer bar insulators onto front stabilizer bar and position them in approximate location.
   

1. Install stabilizer bar bracket on front sub-frames and install new bolts. Tighten to 30-40 Nm (22-29 lb-ft).
   

1. Raise front sub-frame and install new front sub-frame-to-body retaining bolts. Position steering gear onto front sub-frame and install retaining nuts. Tighten to 115-135 Nm (85-99 lb-ft).
   

1. CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten nut, or bearing and seal damage will result. Install nut using hex hold feature to prevent the stud from rotating.
   Install stabilizer bar link to front shock absorber and to front stabilizer bar, making sure that the stabilizer bar link is properly positioned. The letters "Top LH" and "Top RH" are moulded into the stabilizer bar link for correct assembly to the front shock absorber strut.
   

1. Install new nuts and secure stabilizer bar link assembly to front stabilizer bar and front shock absorber. Tighten to 77-103 Nm (57-75 lb-ft) at front shock absorber strut and 47-63 Nm (35-46 lb-ft) at front stabilizer bar.
   

1. Remove safety stands.
   

1. Lower vehicle.
   

you must replace and lube the front sway bar bushings,chrysler service bulletin calls it a squak, but can sound like a rubbing, a clunk etc the common factor is this is really noticeable the colder it gets outside