1993 Geo Tracker Logo
Posted on Apr 07, 2009
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Power steering bought a 1995 geo tracker with 1993 1.6 engine. Thepower steering pump is hanging by one bolt and the belt (not there) looks like it goes from crank pulley to pump pulley. My problem is I can't figure how to adjust the belt tension. Is there an idler pulley or tensioner missing? Thank You [email protected]

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Ned C Cook

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  • Geo Master 3,433 Answers
  • Posted on Jun 14, 2009
Ned C Cook
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ONE BOLT MISSING IS A PROBLEM IN ITSELF. And yes if you have a swepentine belt you must have a tebnsioner,. If it's a V belt then no the missing bolt is probably your adjustment point. Good luck

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  • Expert 137 Answers
  • Posted on Apr 30, 2009
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Look thru the front hold of pS pulley
see bolt hole (missing bolt now)
replace this bolt and belt
then tension it.
then tighten this missing bolt.

done.
just like mine.
im doing a timing belt now.
this is an interference motor , you do too.

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Hi!!
Here is the Info you requested:
WATER PUMP REMOVAL & INSTALLATION
Except Twincam Engines See Figures 1 and 2
  • Disconnect the negative battery cable and drain the cooling system.
  • Loosen the power steering pump adjustment bolts and remove the drive belt.
  • Remove the timing belt; refer to the procedure later in this section.
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FIG 1 1kbron_114.jpg
FIG 2 1kbron_115.jpg

Twincam Engines See Figure 3
1.6L DOHC ENGINE
  • Disconnect the negative battery cable and drain the cooling system.
  • Support the engine using a suitable floor jack and remove the right front engine mount.
  • Remove the engine mount bridge and the upper timing belt cover.
  • Remove the power steering belt and the lower timing belt cover.
  • Loosen the timing belt tension pulley and remove the timing belt.
  • Remove the power steering pump and bracket.
  • Remove the water pump attaching bolts, then the water pump from the vehicle. Thoroughly clean all remaining gasket material from the mating surfaces.
  • Reverse procedure to install and tighten the water pump bolts to 17 ft. lbs. (24 Nm). Connect the negative battery cable and refill the cooling system. Start the engine and check for leaks.
FIG 3 1kbron_116.jpg
1.8L ENGINE
  • Disconnect the negative battery cable and drain the engine cooling system.
  • Remove the timing belt covers; refer to the procedure later in this section. Loosen the timing belt tensioner pulley bolt, then remove the belt from the water pump pulley.
  • Remove the 2 bolts from the power steering pump bracket, then position the pump aside with the lines still attached. Be careful not to kink or damage the steering fluid lines.
  • Remove the water pump mounting bolts, then remove the pump from the engine. Thoroughly clean the gasket mating surfaces of all remaining gasket material.

To install:
  • Install the water pump using a new gasket, then tighten the retaining bolts to 18 ft. lbs. (24 Nm).
  • Position the power steering pump assembly, then install the retaining bolts and tighten to 25 ft. lbs. (34 Nm).
  • Install the timing belt to the pump pulley, then tighten the tensioner pulley bolt to 30 ft. lbs. (40 Nm).
  • Install the timing belt covers.
  • Connect the negative battery cable and fill the cooling system, then start the engine and check for leaks
Good Luck!! A HELPFUL - 4 THUMBS - rating for this solution would be greatly appreciated. Thank you for using FixYa.
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Free photo diagram of belt routing

Hope you did the timing belt too, or back up and cover that now.
I believe it goes
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Can't get A/C belt around pulleys on my 01 Chevy Tracker 2.5 V6


Removal & Installation

1.6L Engine
A/C Compressor Belt
  1. Disconnect the negative battery cable.
  2. Loosen the A/C compressor mounting bolts.
  3. Pivot the A/C compressor towards the engine in order to relieve the tension on the belt.
  4. Remove the A/C compressor drive belt from the pulleys.

To install:
  1. Properly route and install the A/C compressor drive belt on the A/C compressor, the power steering (if equipped), and the crankshaft pulleys.
  2. Adjust the A/C compressor drive belt to obtain 6-9 mm (0.24-0.35 in) deflection.
  3. Tighten the A/C compressor mounting bolts to 13-20 f t. lbs. (18-28 Nm).
  4. Connect the negative battery cable.

Alternator Belt
  1. Disconnect the negative battery cable.
  2. Remove the power steering pump and the A/C compressor drive belt.
  3. Loosen the generator mounting bolts.
  4. Pivot the generator towards the engine and remove the accessory drive belt.

To install:
  1. Properly route and install the generator drive belt on the pulleys.
  2. Adjust the alternator drive belt to obtain 6-8 mm (0.24-0.32 in) deflection for a used belt or 5-6 mm (0.20-0.24 in) deflection for a new belt.
  3. Tighten the generator mounting bolts to 17 ft. lbs. (23 Nm).
  4. Install the power steering and the A/C compressor drive belt.
  5. Connect the negative battery cable.

Power Steering Pump Belt
  1. Disconnect the negative battery cable.
  2. Loosen the power steering pump mounting bolts.
  3. Pivot the power steering pump towards the engine in order to relieve the tension on the belt.
  4. Remove the power steering pump drive belt from the pulleys.

To install:
  1. Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys.
  2. Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection.
  3. Tighten the power steering pump mounting bolts to 22 ft. lbs. (30 Nm).
  4. Connect the negative battery cable.
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