Replace ball joint

Depressurize the hydraulic system. Jack the front and put on jack stands (both left and right side). Remove wheels. Slacken and unscrew the ball joint nut partially. Release ball joint from knuckle using a proper separation tool. Once dislodged, remove ball joint nut and pull out strut/knuckle away from lower arm. You may need to push down the arm with a lever. Remove dust cover from the ball joint. The ball joint can be removed by unscrewing it using a tool that locks into the notches on the sides of the ball joint. Install new one by screwing in the ball joint back into the knuckle.Tighten well.

It is very difficult and requires special tools and skills, you will also need to have the front end aligned after the part change.

Wheel Spindle, F-150, F-250, F-350
Removal

1. Raise the front of the vehicle and install safety stands.
   

1. Remove the wheel and tire assembly. Refer to Section 04-04 .
   

1. Remove the disc brake caliper (2B120) from the rotor and wire it out of the way. Refer to Section 06-03 .
   

1. Remove the dust cap, cotter pin, nut retainer, nut, washer and front wheel bearing (1216).
   

1. Remove the rotor from the front wheel spindle (3105).
   
   
   
   
   
   Item Part Number Description 1 606085 Clamp Bolt 2 3B404 Camber Adjuster 3 800895 Nut 4 800937 Nut 5 3049 Front Suspension Upper Ball Joint 6 3050 Front Suspension Lower Arm Ball Joint 7 3105 Front Wheel Spindle 8 642569 Cotter Pin 9 3304 Steering Sector Shaft Arm Drag Link 10 383489 Nut 11 3001 Front Axle Assembly 12 388727 Bolt A - Tighten to 77-103 Nm
   (57-75 Lb-Ft) B - Tighten to 68-92 Nm
   (50-67 Lb-Ft) C - Tighten to 113-153 Nm (83-112 Lb-Ft) D - Tighten to 340-460 Nm (250-339 Lb-Ft)

1. Remove bearing cone and roller (1201) and wheel hub grease seal (1190). Discard the seal.
   

1. Remove front disc brake rotor shield (2K004). Refer to Section 06-03 .
   

1. Disconnect the steering linkage from the integral front wheel spindle and spindle arm by removing the cotter pin and nut and then removing the front wheel spindle tie rod from the spindle arm with Tie Rod End Remover TOOL-3290-D or equivalent.
   

1. Remove the cotter pin and castellated nut from the lower ball joint stud.
   

1. Remove the nut from the axle clamp bolt and remove the bolt from the axle.
   

1. Remove the camber adjuster from the upper ball joint stud and axle beam. If required, use Ball Joint Removing Tool D81T-3010-B or equivalent to remove adjuster.
   

1. CAUTION: Do not use a pickle fork to separate the ball joint from the axle as this will damage the seal and the ball joint socket.
   Strike the inside area of the axle as shown to pop lower ball joints loose from the axle beam.
   

1. Remove the front wheel spindle and ball joint from the axle.
   
   

Ball Joint, F-150, F-250, F-350 SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number U-Joint Tool T74P-4635-C Ball Joint Remover T94T-3010-AH
Removal

1. Remove the front wheel spindle (3105) and ball joint assembly from the axle. Refer to Wheel Spindle, F-150, F-250, F-350 in the Removal and Installation portion of this section.
   

1. NOTE: Lower ball joint must be removed first.
   
   Install the front wheel spindle in a vise and remove the snap ring from the lower ball joint.
   

1. Remove the lower ball joint from the front wheel spindle using U-Joint Tool T74P-4635-C and Receiver Cup D81T-3010-A5 or equivalent for F-150. Use Ball Joint Remover T94T-3010-AH for F-250 and F-350.
   

1. Turn the forcing screw clockwise until the ball joint is removed from the front wheel spindle.
   
2. CAUTION: Do not heat the ball joint or the front wheel spindle to aid in removal.
   Assemble U-joint tool and cup on the upper ball joint, and turn forcing screw clockwise until ball joint is removed from the front wheel spindle.
   
   
   Installation
   
   1. CAUTION: Do not heat the ball joint or axle to aid in installation.
      NOTE: Upper ball joint must be installed into the front wheel spindle first.
      
      NOTE: Individual ball joint tools are included in Ball Joint Adapter Set D81T-3010-A or equivalent.
      
      To install the upper ball joint, assemble C-frame assembly, Ball Joint Receiver Cup D81T-3010-A5 and Installation Cup D81T-3010-A1 and D81T-3010-A3 or equivalents inside cup D81T-3010-A4 or equivalent in position on the front wheel spindle.
      
   1. Turn forcing screw clockwise until ball joint is seated.
      
      
      
      
   

Removal & Installation To Remove:

1. Remove the front wheel.
2. Remove the front axle hub nut.
3. Disconnect the front stabilizer link from the strut.
4. Disconnect the speed sensor (with ABS).
5. Remove the front brake caliper and rotor.
6. Disconnect the tie rod end.
7. Remove mounting bolts and nut and separate the lower control arm from the ball joint.
8. Using a plastic hammer separate the front axle shaft from the hub.
9. Remove the 2 mounting bolts from the strut. Remove the knuckle and hub assembly.
10. Remove the lower ball joint from the knuckle.
11. Remove the axle hub snap ring from the knuckle.
    
    
12. Remove the axle hub from the hub bearing using special tool 09520-00031 or equivalent hub puller.
13. Remove the inner race from the axle hub using special tool 09950-40011 or equivalent puller.
14. Remove the dust shield from the knuckle.
15. Remove the axle hub bearing from the knuckle using special tool 09520-00031 or equivalent and a press.

To Install:

1. Install the axle hub bearing on the knuckle using special tool 09950-600020 or equivalent and a press.
2. Install the dust shield on the knuckle with 3 mounting bolts.
   • Tighten 73 in-lb (90 Nm).
3. Install the axle hub on the knuckle using special tool 09950-600010 or equivalent and a press.
4. Install the axle hub snap ring.
5. Install the lower ball joint on the knuckle.
   • Tighten the ball stud castle nut 76 ft-lb (103 Nm).
6. Install a new cotter pin.
7. Install the knuckle on the strut with the 2 nuts and bolts.
   • Tighten 162 ft-lb (220 Nm) (except '03-'04) 113 ft-lb (153 Nm) ('03-'04).
8. Lift the knuckle and hub assembly over the axle shaft and into the hub splines.
9. Install the lower control arm on the lower ball joint.
10. Connect the tie rod end to the knuckle.
11. Connect the stabilizer link to the strut.
12. Install the front rotor and brake caliper to the knuckle.
    • Tighten the 2 caliper bolts 79 ft-lb (107 Nm).
13. Install the ABS sensor if equipped.
14. Install the front axle hub lock nut.
    • Tighten 159 ft-lb (216 Nm) and stake the lock nut.
15. Check the axle hub backlash and run-out.
16. Install the front wheel.
17. Check the front wheel alignment and adjust if necessary.

OK< ball joints, they are sometimes bolted on, I hope yours is, you have to get in there to see, But you will also need the parts first, when you buy the ball joint, you will know what you got, either welded to the arm or bolted, then you can take off the arm or the ball joint. Either way, it should be no problem getting the thing off, get the car up, wheel off, don't get your legs under there, get dirty, and you might need another bottle jack to lift up the arm to get the bolts on. Check it out. Hope this helps.

Jaguar 2000-06

Wheel Bearings
Removal & Installation

1. Remove the brake disc.
2. Remove and discard the retaining clip. Detach the ABS sensor.
3. Remove and discard the O-ring seal.
4. Remove the wheel hub and bearing retaining bolts.
5. Remove the wheel hub and bearing.
6. Prior to applying sealer, clean the ABS sensor sealing surface and the ABS sensor aperture sealing surface.
7. Install a new O-ring seal.
8. Apply a 2.5mm bead of Loctite Ultra Blue 587 Silicone (RTV) sealer to the ABS sensor sealing surface.
9. Install a new ABS sensor retaining clip.
10. Install the hub/bearing assembly. Tighten to 90 Nm.

1. Remove wheel knuckle.

NOTE When removing the wheel hub from the wheel knuckle the bearing will be destroyed and the bearing inner ring will remain on the wheel hub.


Fig. Using special tools, remove the wheel hub-X-Type

1. Using special tools, remove the wheel hub.
2. Using a suitable tool, remove the bearing inner ring.
3. Using special tools, remove the wheel bearing.


Fig. Using a suitable tool, remove the bearing inner ring-X-Type



Fig. Using special tools, remove the wheel bearing-X-Type

To install:



Fig. Insert special tool 204-312 in to 204-309-X-Type

1. Insert special tool 204-312 in to 204-309.
2. Support the wheel knuckle on special tools.

NOTE Make sure wheel bearing is correctly orientated with the colored side facing inboard.

1. Align the bearing over special tool.
2. Using special tools, press bearing into wheel knuckle.
3. Change special tool 204-312 to 204-313.
4. Align the bearing and wheel knuckle over special tool.
5. Slide wheel hub over the guide and align to the bearing.
6. Using special tools install the wheel hub.
7. Install the wheel knuckle.



Fig. Using special tools, press bearing into wheel knuckle-X-Type



Fig. Change special tool 204-312 to 204-313-X-Type



Fig. Align the bearing and wheel knuckle over special tool-X-Type



Fig. Slide wheel hub over the guide and align to the bearing-X-Type

1. Raise front of vehicle and support on stands.
2. Remove appropriate road wheel.
3. Using wire or string, secure brake caliper to road spring to take weight off brake hose.
4. Raise vehicle sufficient to provide access for special tool 204-111.
5. Install special tool 204-111 in road spring.
6. Slacken tool adjuster to suit spring length.
7. Install adaptor and thrust collar.
8. Position stem of tool in center of spring passing dowel through slot in suspension turret.


Fig. Install special tool 204-111 in road spring-XJ Range and XK Range



Fig. Position stem of tool in center of spring passing dowel through slot in suspension turret-XJ Range and XK Range

NOTE When turning tool adjuster, ensure that tool stem does not rotate and disturb position of dowel in suspension turret.

1. Engage dowel of special tool 204-111 in suspension turret and rotate to position across slot.
2. Lower vehicle onto stands.
3. Rotate tool adjuster to tension spring.
4. Remove wheel speed sensor securing screw and withdraw sensor from vertical link.
5. Remove nut securing tie rod outer ball joint to steering arm.
6. Release ball joint from vertical link.
7. Install special tool 211-098 on tie rod outer ball joint.
8. Tighten tool bolt to release taper pin from vertical link.
9. Remove special tool from ball joint and position tie rod for access.
10. Remove nut securing upper control arm ball joint to vertical link.



Fig. Install special tool 211-098 on tie rod outer ball joint-XJ Range and XK Range

continue...

Loosen the wheel hub nut.
Remove the front road wheel and tire.
Remove the tie rod end retaining nut.
Using the special tool 204-192 Ball joint Splitter
detach the tie rod end.
Remove the subframe reinforcement plate retaining bolts.
Loosen the subframe rear mount bolt.
Loosen the subframe front mount bolt.
Remove and discard the wheel hub nut.
using spcial tools 204-269Forcing Screw,205-491-01 adapter nuts,205-491 wheel hub puller
Detach the wheel knuckle.
Remove the lower arm ball joint retaining bolt.
Reposition the lower arm.
Detach the wheel knuckle.
using special tools 307-443 RH Halfshaft splitter ,307-442 RH Halfshaft splitter handle
detach the halfshaft.
Remove the exhaust muffler inlet pipe.
Remove the halfshaft seal.
Remove the transfer case Y bracket retaining bolt.
To prevent damage to the transfer box internal seal,
make sure that the link shaft is not retracted further than
200 mm from the transfer box casing.
remove the halfshaft.
Attach special tools to the halfshaft.
Lever the special tools to displace the halfshaft.
Install the transfer case Y bracket retaining bolt.
Remove the halfshaft.
Use suitable protective covers to protect the barshaft.
Remove the halfshaft snap ring.
Install a new snap ring to the halfshaft.
Install a new halfshaft seal.
Remove the special tool.
Remove the transfer case Y bracket retaining bolt.
Remove the special tool.
Make sure the CV joint splines are located fully.
Do not use excessive force when engaging the CV joint into the link shaft.
Install the halfshaft.
Install the transfer case Y bracket retaining bolt.
Tighten to 25 Nm.
Attach the wheel knuckle.
Reposition the lower arm.
Attach the wheel knuckle.
Install the lower arm ball joint retaining bolt.
Tighten to 83 Nm.
Install the exhaust muffler inlet pipe.
Tighten the subframe front mount retaining bolt.
Tighten to 142 Nm.
Loosely install the subframe rear mount retaining bolt.
Install the subframe reinforcement plate retaining bolts.
Tighten to 35 Nm. Tighten to 142 Nm.
Install the tie rod end.
Tighten to 35 Nm.
Loosely install a new wheel hub nut.
Install the front road wheel and tire.
Tighten the wheel hub nut.
Tighten to 330 Nm.
Check the subframe alignment.

Removal & Installation NOTE This procedure requires the use of the following special tools: J 9519-E Lower Ball Joint Remover and Installer, J 34874 Booster Seal Remover/Installer, J 41435 Ball Joint Installer, J 45105-1 Ball Joint Flaring Adapter and J 45105-2 Receiver.

1. On 4WD vehicles, remove the wheel center cap and drive axle nut.
   
2. Raise and support the vehicle.
   
3. Remove or disconnect the following:
   
   • Tire and wheel
     
   • Wheel hub and bearing, if necessary
     
   • Outer tie rod retaining nut
     
   • Out tie rod from the steering knuckle using a suitable puller
     
   • Brake hose bracket retaining bolts and bracket
     
   • Upper control arm-to-steering knuckle pinch bolt and nut
     
   • Upper control arm from the steering knuckle
     
   • Lower ball joint retaining nut
     
   • Steering knuckle from the lower control arm using a suitable ball joint removal tool
     
   • Steering knuckle from the vehicle
     
   • Lower ball joint flange with a chisel
     
4. Install tools J 9519-E and J 34874 to the lower ball joint, then use those tools to remove the lower ball joint from the lower control arm.
   

To install:

1. Install or connect the following:
   
   • Lower ball joint to the lower control arm, using tools J 9519-E, J 41435 and J 45105-2
     
2. Remove the tools from the lower control arm.
   
   • Tools J 9519-E and J 45105-1 to the lower ball joint
     
3. Flare the lower ball joint flange with J 9519-E and J 45105-1, then remove the tools from the lower ball joint.
   
   • Steering knuckle to the lower control arm
     
   • Lower ball joint retaining nut and tighten to 81 ft. lbs. (110 Nm)
     
   • Upper control arm to the steering knuckle
     
   • Upper control arm pinch bolt and nut and tighten to 30 ft. lbs. (41 Nm)
     
   • Brake hose bracket to the steering knuckle
     
   • Brake hose bracket retaining nuts and tighten to 7 ft. lbs. (10 Nm)
     
   • Outer tie rod to the steering knuckle
     
   • Outer tie rod retaining nut and tighten to 33 ft. lbs. (45 Nm)
     
   • Wheel hub and bearing, if removed
     
   • Tire and wheel
     
4. Lower the vehicle
   
   • Drive axle nut, if 4WD, and tighten to 103 ft. lbs. (140 Nm)
     
   • Wheel center cap, if removed
     
5. Check the front wheel alignment.
   

The upper ball joints are replaceable without replacing the control arms. Use Moog K80008 ball joints and a ball joint press.

If you torn the ball joint out, you very well could have more damage.
If you plan on doing the work yourself, I would put the car up on stands, and take the front wheel off, and do a through examination of the whole assembly.
Once you have a complete assesement of all of the damage you can go to your local parts house and get the parts.
If you have to replace the lower arm, you will need probably need some specialized tools (like a spring compressor).
After you're done changing parts, you will need to get a front end alignment.