I replaced the shift moter on the transfer case and my lights are still blinking. was wondering if that sensor on the rear was bad causeing it to blink. when I back up i get a bind feels like someone applied the brakes. What do I need to do???
There is a Sensor to tell where the SHIFT LEVER is..
There is also a Speed Sensor
The Binding sounds like you are not totally in gear or a pending failure which I had with my Expedition and it binds then BOOM!!! Gone
So todd, all I have to do is replace the speed sensor on the tranfer case? jim
No, I would read the code if present. I would also troubleshoot the Binding of the Transfer case before I went any further
Todd, When I pulled the codes up. The only code was the wheel speed sensor on the rear axel in the center which allowed the ABS break indicator lights on the dash to go out.. I replaced it and replaced the transmission shift motor on the transfer case..the 4whell high and low indicators still flash 6 times..any soutions?
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SOURCE: ford explorer 1998 2 door transfercase problem
did you put it in nuetral then switch it, wait a few seconds then put in reverse and back up a couple of feet and nuetral again, i had to do this on my explorer sometimes.
SOURCE: Transfer Case Replacement? Cost?
that sounds too high to me.. check local junk yards for price first, then call a shop and ask them how much labor it is to install it..will be much cheaper....im a garage owner and the labor book is showing 2.1 hours to replace times their labor rate
SOURCE: Brake light, Turn signal not working rear right 06' Focus
I have a 2000 ford focus no brake lights. with the brake lights the transmission would not go into drive .replaced the brake light switch checked fuse replaced turn signal switch with no results then i moved onto the wiper switch and replaced it as much to my supp rise it fixed the problems
SOURCE: 4wd does not work
Electronic Shift On the Fly (ESOF) Operation
The ESOF system is an electronic shift 4x4 system that allows the
operator to choose between two different 4x4 modes as well as 2-wheel
drive. The operator can switch between 2WD and 4WD HIGH mode at speed.
To engage or disengage LOW Range, the vehicle speed must be less than 5
kph, the brake depressed, and the transmission must be in NEUTRAL.
The transfer case is equipped with an electromagnetic clutch which is
located inside the case. This clutch is used to spin up the front drive-line when shifting from 2WD to 4x4 High mode at speed. When the
control switch on the instrument panel is turned, the generic
electronic module (GEM) recognizes that a shift has been requested and
activates the electromagnetic clutch and the relays which power the
transfer case shift motor. When the shift motor reaches the desired
position as determined by the contact plate position inputs to the GEM,
power to the shift relays and motors will be removed. When the transfer
case front and rear output shafts are synchronized, the spring loaded
lockup collar mechanically engages the main-shaft hub to the drive
sprocket. Finally, the front axle collar is engaged and the
electromagnetic clutch is deactivated.
Shift Between 2WD and 4x4 HIGH:
Shifts between 2WD and 4x4 HIGH can be made at speed. Listed below are
the inputs and outputs needed by the GEM to execute a change between
any of these modes.
Feature Inputs:
*4WD Mode Switch (Various resistances).
*Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open).
Feature Outputs:
*4x4 Shift Motor Relay Outputs
*Transfer Case Clutch Relay (grounded when relay is on, open circuit when relay is off).
*4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
*Cluster Indicators (ground when activated, open circuit when deactivated).
Shifting Into/Out of 4WD LOW:
When shifting into or out of 4WD LOW, the GEM requires that the vehicle
speed be less than 5 kph, the brake is applied, and the transmission is
in NEUTRAL.
Feature Inputs:
*4WD Mode Switch (Various resistances).
*Contact Plate Position Inputs A, B, C, D (grounded when closed, open circuit when open).
*VSS Sensor (Sinusoid Signal: 0.7V-20V, 2.2 Hz/mph).
Brake Input (battery voltage when brake is depress, open circuit when not activated).
*Transmission Range Sensor (grounded when transmission is in NEUTRAL, open circuit otherwise).
8Start/Clutch Depressed Input
Feature Outputs:
*4x4 Shift Motor Relay Outputs
*4x2/4x4 Vacuum Solenoid (grounded when activated, open circuit when deactivated).
*Cluster Indicators (grounded when activated, open circuit when deactivated).
4WD Mode Switch
A rotary switch allows the vehicle operator to choose between 2WD, 4WD HIGH, and 4WD LOW modes of 4x4 operation.
GEM Module
The Generic Electronic Module (GEM) controls the operation of the 4x4 system
Vehicle Speed Sensor
The vehicle speed sensor (VSS), mounted in the rear of the transfer case, informs the GEM of the vehicle speed.
Transfer Case Shift Motor Sense Plates
The shift motor sense plate, an integral part of the electric shift motor, informs the GEM to the positions of the transfer case
Transmission Range Sensor
Located on the left side of the transmission, this sensor informs the GEM when the transmission is in the NEUTRAL position.
Electric Shift Motor
The electric shift motor, mounted externally at the rear of the
transfer case, drives a rotary cam which moves the mode fork and range
fork within the transfer case to select between the 2WD, 4WD HIGH, and
4WD LOW positions.
4x4/4x2 Vacuum Solenoids
These two solenoids are attached to the upper RH side of the engine
compartment dash, and alternately route vacuum to the vacuum motor
which engages/disengages the center axle disconnect collar in the front
axle assembly.
4x4 Shift Motor Relay
A module containing two relays which under the control of the GEM,
shift the transfer case shift motor between the 2WD, 4WD HIGH, and 4WD
LOW modes.
Transfer Case Clutch Relay
An electromechanical relay is used to activate the transfer case clutch within the transfer case.
Good luck and hope this helps,but start with the simple and check the fuses and wire harness. Both white/light blue stripe wires should have 12V in run. The GEM will
ground the left side (closest to engine) solenoid to disengage the
front axle. It will ground the the right side solenoid (closest to
fender) to engage the front axle. If the GEM doesn't see Neutral it
will not let the truck come out of 4Lo. If the GEM had water leaking on
it it may well be the root of the problem. The shift motor only has
power when the GEM sends it a signal to move the shift lever. Once the
shift is completed the motor shuts off. There are 2 wires that control
the shift motor. A yellow and an orange. The GEM alternates between 12v
and Ground to these wires to control which way the motor turns. The GEM
uses the transfer case shift relay module to control the power to the
motor. There are contact plates inside the shift motor assembly that
indicate the position that the shift lever is in. This is what the GEM
used to know what the T-case is doing. Any one of these components can
fail.
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