The blower was intermittent in the infancy stages of the problem, working at times, mostly on the highway or when the engine was running smoothly without stop and go. Now, no blower (air flow control) fan etc control at all from front seat dash. Just spent $2,000 on front end suspension etc and dont have alot to spend on the a/c. Live in Dallas, so the heat is right around the corner. Would be very appreciative if anyone could provide any help.
SOURCE: 2000 ford explorer fan blower only works intermittently
On ford vehicles the blower motor resistors are the most common problem when this happens.
SOURCE: 2003 Ford Explorer. A/c blows cold, but not from front of vents
I have the 03 Expy with continuous rear air unit "clicking" or more accurately flapping of the air damper while the plastic gears in the 2L2H-19E616-AA grind away into toothlessness. Ford designed this unit to find the end of travel by jamming the motor to a stop and monitoring the current to determine when to stop applying voltage. That would probably be fine if the gears were designed to handle the jammed torque or the motor did not slip out of groove and continue turning and cracking the plastic gears.
There are two white colored boxes, one is for the temp plenum door, the other the upper/lower air flow. To be sure, do what I did, turn on the ignition, rear ac/heat and listen for the obnoxious click/thump as you move the temp control from full heat to full cool, you will know which part. Disconnect the electrical connector, four bolts and it is out!
Go to your dealer, part should be about $60 or less, look on line, lots of dealers sell for this or less on internet.
SOURCE: Air Conditioner Problems
Check for a vacuum leak. The vacuum cannister under the evap. case will crack and cause a leak. I just install a new vacuum cannister,check valve and hose going to inside of van.
SOURCE: 2000 Ford Expedition front air not blowing
TRY JUMPING THE BLOWER MOTOR APPLY 12 VOLTS TO THE MOTOR IF IT STARTS THEN THE PROBLEM WOULD BE THE SWITCH IF IT DOES NOT START THEN THE MOTOR IS THE PROBLEM GOOD LUCK HOPE THIS HELPS
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