1991 Ford Explorer Logo
Posted on Feb 12, 2009
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1991 Ford Explorer Radio and Windshield Wiper Problem

I just bought a 1991 Ford Explorer, the engine runs great, but there is one little quirk that needs to go.

In order for the Radio and Windshield wipers to work, the key has to be turned just past the on position. Then when I drive over a bump, both the radio and wipers stop working and I have to turn the key again. I am hoping that this is just an ignition swith problem.

Any one have any suggestions or have delt with this before?

  • Anonymous May 11, 2010

    Sounds like the ignition switch to me, Or loose harness wire for the switch

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  • Expert 319 Answers
  • Posted on Feb 27, 2009
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Joined: Feb 27, 2009
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Change the ignition switch

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Fuse 16 = Wiper run relay
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Section 01-16A: Wiper and Washer System, Ranger/Explorer 1994 Ranger and Explorer Vehicles Workshop Manual
DESCRIPTION AND OPERATION Windshield Wiper System, Ranger/Explorer The windshield wipers are actuated by a permanent magnet, rotary-type electric windshield wiper motor (17504) . The two windshield wiper pivot arms (17526) and windshield wiper blades (17528) are mounted on a pivot shaft, one at each side of the windshield. The windshield wiper mounting arm and pivot shaft (17566) are connected to the motor by windshield wiper adapter and connecting arm clip (17531) . Ranger and Explorer vehicles are equipped with an interval wiper and washer (IWW) system featuring a lever-type turn signal and windshield wiper switch (13K359) mounted on the steering column. The IWW windshield wiper governor (17C476) uses a relay contact to control current to the windshield wiper motor . The governor electronic circuitry controls the contact to supply current to windshield wiper motor . A rear wiper/washer system is available on Explorer vehicles. The rear window wiper system consists of a windshield wiper motor mounted inside the liftgate (40010) , an articulating windshield wiper pivot arm and windshield wiper blade , a windshield wiper/washer switch (17A553) and an inline circuit breaker. The front electric windshield washer system consists of a control switch, integral with the turn signal, a windshield washer reservoir (17618) and windshield wiper motor and the necessary windshield washer hoses (17A605) , windshield washer nozzle jet and brackets (17603) and attaching parts.
------------------------------------------------------------------------------------------------
Pivot Shafts and Linkage Removal and Installation
NOTE: The left and right pivot and windshield wiper adapter and connecting arm clip assemblies are serviced separately.
  1. Perform Steps 1 through 9 of Windshield Wiper Motor Removal as described in this section.
  1. If servicing left windshield wiper adapter and connecting arm clip , remove left windshield wiper mounting arm and pivot shaft and windshield wiper blade assembly.
  1. Remove left windshield wiper adapter and connecting arm clip access cover.
  1. Remove left pivot nut, lower windshield wiper adapter and connecting arm clip and slide it out through left access opening. For installation, follow removal procedures in reverse order. Tighten nut to 10-13 Nm (7-10 ft-lb). Make sure the clip is fully seated in the windshield wiper adapter and connecting arm clip . Do not try to install clip with windshield wiper adapter and connecting arm clip on motor crank pin.
----------------------------------------------------------
Windshield Wiper Motor Windshield wiper motor are not serviceable. If worn or damaged, the windshield wiper motor must be replaced as an assembly. Removal
  1. Cycle windshield wiper blades until in straight-up position and turn ignition switch OFF.
  1. Disconnect battery and wiper motor electrical connector.
  1. Remove the right windshield wiper mounting arm and pivot shaft and windshield wiper blade .
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  1. Remove the right pivot nut and allow the windshield wiper adapter and connecting arm clip to drop into the cowl top outer panel .
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  1. Push the clip away from the windshield wiper adapter and connecting arm clip until it clears the nib on the crack pin. Then, push the clip off the windshield wiper adapter and connecting arm clip.
  1. Remove the windshield wiper adapter and connecting arm clip from windshield wiper motor crank pin.
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Installation
  1. Position the windshield wiper motor and install the three attaching screws. Tighten to 13.6-19.0 Nm (10-14 ft-lb).
  1. Install nut and ground strap.
  1. Connect wiper motor electrical connector.
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  1. Install the left windshield wiper adapter and connecting arm clip onto the wiper motor crank pin.
  1. Install the right windshield wiper adapter and connecting arm clip onto the wiper motor crank pin. Pull the windshield wiper adapter and connecting arm clip onto the crank pin until it snaps into place. The clip is properly installed if the nib is protruding through the center of the clip.
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  1. Test the system.
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0helpful
1answer

Hello I have a 1997 Ford expedition Eddie Bauer with 233K mikes. Engine runs great. The problem: Whne I first start the vehical in summer or winter the windshield wipers will not work until the truck warms...

Hi MeTV,

I was expecting to hear, 'And the radio only plays the theme from the twilight zone'. I'm glad you're an Engineer.

Process of elimination then:
  • So temperature has nothing to do with it (Summer/Winter no diff).
  • Not a switch (Different locations)
  • Not a ground problem (Too consistent)
  • Not even same circuits.
Maybe it's not so much the engine warming up as the length of time.

What's left are Fusible links. Self resetting fuses that may (and I'm reaching here) be popping during startup. They take a few minutes to reset.

They are normally running through the firewall on the engine side. You will need a meter to check them. It has to be done while nothings working. They are regular wires with little barrel in line.

It's the only component that could be responsible

Mike
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may have to replace the entire arm assembly as the tensioner spring in the wiper itself is worn
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you can unbolt the wiper arm and change to where you think it should be then bolt it back up /Please rate my response thank you very mudh
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