Vovo S70 diesel Difficulty in starting

Replace the instrument cluster . GM had stepper motor issues 2003 to 2006 . Pin out won't help you , The info for the instrument cluster gauges come's over class 2 serial data buss (network) from the PCM - engine computer . Do you know what GM class 2 data network is ? All gauge info comes over one wire from the PCM .
How to repair GM Instrument Cluster Speedometer Gauge Stepper
Buick Class 2 Operation Diagnosis 1998

Hooking up a Tech 2 scan tool an checking for code's an data to the instrument cluster would be the correct diagnostic procedure . But you wouldn't know that , not being a Chevy technician . Not having factory service repair info. manual .

Speedometer
The IPC displays the vehicle speed based on the information from the PCM. The PCM calculates the vehicle speed from the vehicle speed sensor (VSS) circuit. The IPC receives a class 2 message from the PCM indicating the vehicle speed. The PCM also calculates the vehicle speed based on the wheel reference vehicle speed class 2 message from the EBCM. The PCM uses the vehicle speed information from the EBCM as a backup. The IPC displays the vehicle speed information from the EBCM when the PCM detects a malfunction in the vehicle speed sensor circuit.
The speedometer defaults to 0 km/h (0 mph) if the IPC detects a loss of class 2 communications with both the PCM and the EBCM.

Engine Coolant Temperature (ECT) Gage
The IPC displays the engine coolant temperature on the analog ECT gage as determined by the PCM. The PCM monitors the signal circuit of the engine coolant temperature sensor. The IPC receives a class 2 message from the PCM indicating the engine coolant temperature. The IPC illuminates the check gages indicator when a high engine coolant temperature condition exists. The engine coolant temperature gage defaults to 75°C (160°F) or below when one of the following conditions occur:
• The PCM detects a malfunction in the engine coolant temperature sensor signal circuit.
• The IPC detects a loss of class 2 communication with the PCM.
For additional informatin on the engine cooling system, refer to Cooling System Description and Operation in Engine Cooling.
Engine Oil Pressure (EOP) Gage
The IPC displays the engine oil pressure on the analog EOP gage as determined by the PCM. The PCM monitors the signal circuit of the engine oil pressure sensor. When the engine oil pressure sensor resistance is high, the engine oil pressure is high. When the engine oil pressure sensor resistance is low, the engine oil pressure is low. The IPC receives a class 2 message from the PCM indicating the engine oil pressure. The IPC illuminates the check gages indicator when a low oil pressure condition exists. The engine oil pressure gage defaults to 0 kPa (0 psi) when the following condition occurs:
• The PCM detects a malfunction in the engine oil pressure sensor signal circuit.
• The IPC detects a loss of class 2 communication with the PCM.
Fuel Gage
The IPC displays the fuel level on the analog fuel gage as determined by the PCM. The PCM monitors the signal circuit of the fuel level sensor. When the fuel level sensor resistance is high, the fuel gage indicates full. When the fuel level sensor resistance is low, the fuel gage indicates empty. The IPC receives a class 2 message from the PCM indicating the filtered fuel level percent. The PCM uses 2 filters for the fuel level percent. The slow filter is used during normal operation. The fast filter is used when the engine is just started or when the vehicle is in Park or Neutral. The fast filter allows the fuel gage to reach the current fuel level quickly. The fuel gage defaults to empty when the following conditions occur:
• The PCM detects a malfunction in the fuel level sensor circuit. Refer to Diagnostic System Check - Instrument Cluster .
• The IPC detects a loss of class 2 communications with the PCM.
Reviewing the fuel system description will further explain how the system functions. Refer to:
• Fuel System Description in Engine Controls - 4.3L
• Fuel System Description in Engine Controls - 4.8L, 5.3L, and 6.0L.

must be very old to have a primer in the head
it is only found on the early AA1, AB1,AC1 engines
they have a lanova combustion chamber and require a measured amount of oil to raise the combustion chamber to start
pull the primer and fill it to the marked level and then reinsert it in the head and do it up
this facility was used on old southern cross diesel engines of the same era
the engine will be pushing at least 65 years of age

If it is a diesel then dark engine oil is normal as it is carrying the carbon from combustion in suspension. If it is a petrol engine the black oil is an indication of compression fire getting into sump and burning the oil That may relate to rings , or bore problem. Check the oil that you used as it should be 20w-50 at least for either diesel or petrol. Have a compression test done on either engine to determine engine condition.

There is plenty data on the internet just Google it . There are plenty of clubs around get some advice before you do this.

Have a compression test done to determine the engine condition. With the hard start and oil usage it points to a worn rings and a lower compression pressure than is required.

It is suggested that u use 11.6ltrs per 100kms for a petrol engine. This seems correct as I have a 3.5ltr v6 honda and thats what I use around town, open road is about 10 to 10.8ltrs depending on road condition. Ring the local dealer for the oil if u can not find the info on the net. there's plenty of info on the net in Google search. cheers

Intervention Regeneration Strategy - EVIC
Message Process Flow (Catalyst Full Message)
(6.7L Diesel Engines Only)

Your new Cummins 6.7L diesel meets all EPA Heavy
Duty Diesel Engine Emissions Standards, resulting in the
lowest emitting diesel engine ever produced.
To achieve these emission standards your vehicle is
equipped with state of the art engine and exhaust system.
The engine and exhaust aftertreatment system work
together to achieve the EPA Heavy Duty Diesel Engine
Emissions Standards. These systems are seamlessly integrated
into your vehicle and managed by the Cummins
6.7L engine Powertrain Control Module (PCM). The PCM
manages engine combustion to allow the exhaust system's
catalyst to trap and burn Particulate Matter (PM)
pollutants, with no input or interaction on your part.
Additionally, the overhead console in your vehicle has
the ability to alert you to additional maintenance required
on your truck or engine. Refer to the following
messages that may be displayed on your Electronic
Vehicle Information Center (EVIC):

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.

Perform Service
The 6.7L Cummins engine utilizes a Closed Crankcase
Ventilation (CCV) system, EGR Valve and a EGR Cooler.
This system filters and recycles gasses produced in the
crankcase during the normal combustion process. Perform
Service will be displayed on the overhead console of
your vehicle if the CCV filter, EGR Valve and EGR Cooler
is due for required maintenance. The CCV filter is located
on the top of the engine valve cover. For additional
information, see your local authorized dealer.
Catalyst Full See Owner Manual
Catalyst Full See Owner Manual will be displayed on the
overhead console of your vehicle if the exhaust particulate
filter reaches 80% of its maximum storage capacity.
Under conditions of exclusive short duration and low
speed driving cycles, your Cummins engine and exhaust
aftertreatment system may never reach the conditions
required to remove the trapped PM, if this occurs Catalyst
Full See Owner Manual will be displayed on the
overhead console in your vehicle. If this message is
displayed you will hear one chime to assist in alerting
you of this condition.
Catalyst Stat::::::::::80%
Catalyst Stat::::::::::80% will replace the message Catalyst
Full See Owner Manual after it is displayed for one
minute. The engine Powertrain Control Module (PCM)
will continue to monitor the amount of particulate matter
trapped in the particulate filter. This message indicates
the percentage of the particulate filter capacity that has
been used.

By simply driving your vehicle at highway speeds for as
little as 45 minutes you can remedy the condition in the
particulate filter system and allow your Cummins engine
and exhaust Aftertreatment system to remove the
trapped PM and restore the system to normal operating
condition.
Catalyst Stat:::::::::::80%, 90%, 99%
Catalyst Stat:::::::::::80%, 90%, 99% If you are unable to
drive your vehicle under these conditions for an extended
period of time after the initial warning notification,
the Engine PCM will continue to monitor the
particulate filter and will display the progression of
particulate filter usage (80, 90, 99%) on the EVIC message
center.

CATALYST FULL SERVICE REQD
If the particulate filter reaches 99% of it's capacity the
overhead console in your vehicle will chime twice and
display the message CATALYST FULL SERVICE REQD.
At this point the engine PCM will register a fault code,
the instrument panel will display a MIL light and the
engine PCM will derate the truck reducing its horsepower
and torque output.
The PCM derates the engine in order to limit the likelihood
of permanent damage to the aftertreatment system.
If this condition is not corrected and a dealer service is
not performed, extensive exhaust aftertreatment damage
can occur. In order to correct this condition it will be
necessary to have the truck serviced by your local
authorized dealer.

before I do a job like this i always buy a haynes repair manual for my year and car. take the time to read up on this and then well knowledged i go for it.
Good luck and thanks for your question and I hope my suggestions help. Don't forget to rate me.
burdfrenzy
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1998 Volvo S70 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported 1998 Volvo S70 cars and light trucks from 1990+.

Alternator, Replace -> With Air Conditioning -> Without Air Conditioning
Vehicle: 1998 Volvo S70 2.3 L5 GAS

With Air Conditioning

• Disconnect battery ground cable at battery.
• Detach pipe from control module box.
• Remove auxiliaries belt.
• Remove power steering pump and place it on top of engine.
• Remove upper bolt.
• Remove bolts common to alternator and compressor; lower bolts on alternator and upper bolts on compressor.
• Raise and support vehicle.
• Loosen lower bolts for compressor (so that there is some clearance).
• Remove air baffle.
• Lower vehicle.
• Disconnect warning lamp positive lead and connector from alternator.
• Pull alternator upwards/away.
• Remove alternator from vehicle.
• Reverse proc...

What does changing the oil,changing filters etc,have to do with the vehicle not starting?
What actual testing was done on --battery,alt,starter.fuel pump,etc.,how was this testing conducted and what were the results?
No fluids are consumed, in any motor vehicle,
If you have to top off,you have a leak,repair it!!

diesel engine oil is usaly 15w40