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Posted on Jan 05, 2009
Answered by a Fixya Expert

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2003 GMC Duramax Diesel won't start

I have a GMC 2500HD Duramax Diesel with 74,000 miles on it. Truck was idleing for 10 minutes warming up. Shut off and restarted 45 min. later. Drove down the street and it died and would not restart. While trying to start, the Battery not Charging warning came on. Towed it home and changed fuel filter. Primed and would start but stall if not continually priming. Dealer replaced injectors 20,000 miles ago. I also changed batteries today. Still won't run unless priming. Also put some diesel 911 in it when problem occured last Tuesday. Any suggestions would be appreciated.
Thank you,
Greg

  • 2 more comments 
  • gtstanc1 Jan 05, 2009

    Thanks for the reply. The oil appears to be OK. It actually was a quart low. I added some since. I thought about the regulator or pump. Unfortunately they are out of warranty. I am going to borrow a scanner before I bring it in to the dealer.

  • snobrega2002 Feb 01, 2009

    2005 Durmax won,t start code Po1093 any help

  • fredregts Feb 17, 2009

    It wont start when its warm



    Fred Regts from holland

  • Anonymous Mar 26, 2014

    this van starts but runs rough and sometimes stalls, had at dealer ship replaced sensor, checked fuel pressure changed injector said that wasn,t the problem then changed gasket and bolts on exhust manifolds, still same problem $3500 later, any suggestions

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  • Posted on Jan 05, 2009
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I see that you had the injectors replaced 20,000 miles ago. I would still check the oil to make sure it is not overfull. The new injectors could be bad. If the oil level is not overfull then get a paper towel and touch the dip stick tip on the paper towel while oil is on the dip stick. If it's only oil it will not spread. If it has diesel in the oil the oil with spread. If this test doesn't show the injectors to be bad then you have three other possibilities. The FICM (fuel injection control module), the fuel pressure regulator, or the injection pump. It's hard to pinpoint what the problem is without running more tests and the only way to run those tests is with the computer the dealership has. Just so you know your injectors are still under warranty until 100,000 miles. Most likely you will have to take it to the dealership to get you truck fixed. I hope this helps you some.

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  • Posted on Jan 07, 2010
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Fuel filter housings on the older trucks get corroded. The seal to the filter has gone bad. Aluminum housings corrode bad.

  • Ian Haryett Sep 03, 2013

    Put an inline fuel pump in it and it will run. Needs only a few pounds of pressure .Mine has 5 pounds of pressure and it hasn't given me any grief since.

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