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How to bypass the ac pulley on a 2003 hyundai sonata

Can i bypass the ac pulley on a 2003 hyundai sonata

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2008 Hyundai Sonata 2.4L bypassed the AC compressor using the above routing picture and used Duralast 805K6 belt from AutoZone.
How to bypass the ac pulley on a 2003 hyundai sona - 4_17_2016_5_44_20_pm.jpeg

Posted on Apr 17, 2016

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You can bypass the ac compressor by using a 82" belt. Feed the belt from the back of the engine at the water pump. Disconnect the power steering line at pump. It's a lot easier if you use some type of hook to hold/maneuver the belt. (I used a bent rebar) Follow this routing diagram I created. Bam! No more ac problems!
How to bypass the ac pulley on a 2003 hyundai sona - 1_31_2016_11_37_40_pm.jpg

Posted on Jan 31, 2016

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Posted on Jan 02, 2017

Anonymous

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SOURCE: Needing to remove ac compressor to install ac bypass pulley

There are a couple of ways to approach this. I just did one of these for a friend. The A/C pump seized while running. The serpentine belt broke. Crazy things can happen to other components when this occurs. In this case the broken ends of the belt, I think, whipped back around on itself on the crankshaft pulley and one of the other pulleys in the belt circuit and devastation occurred. 1) It snapped the power steering pump bracket in two. 2) It took out the alternator. 3) And not to be left out, GOODBYE cool blowin air conditioning. Time to decide what to do. He had to order the power steering bracket from a dealer (junk yards were cleaned out). He decided to replace the power steering pump with a remanufactured unit and new hoses (parts houses are much cheaper than dealer parts folks). You'll need a pulley remover that you can usually borrow (with a deposit) from some parts houses. He HAD to buy the alternato ya gotta have juice. I have been using the name, "parts houses" . (Can we use specific company names in this forum MR./MS. Editors ? I Feel I need to for the sake of all of us that come here for correct information.) THE ANSWER : DO you want to drop the bucks into fixing your A/C ? NO ? It can be involved and costly depending on how good of a do it yourselfer you are. New pumps are spendy. Then, if you use the older refridgerant you'll need a conversion kit and blah blah blah. YOU have opted for a bypass pulley. COOL ! Errrr...not actually. It's coming out. The bolts that hold the A/C pump to its bracket come out from BEHIND the bottom of the unit. They are long and won't clear the intake manifold,at least not easily. Take the bracket bolts out from the front. Take the hose from the pump to the dryer apart (at the dryer). Do you want to preserve the system for future repair? If so, cover that connection on the dryer to protect it from the world. With a sharp blade, cut the other hose coming off the pump right behind the grill. Or, try to take the fitting apart at the evaporator. Cutting it is easier. Plug the cut off end if ya want. Future repair thing. Rotate the pump forward so you can either take the bolts out,or remove the pump and bracket as a unit, with the lengths of hose attatched to the pump. This gets all that hose you no longer need out of the engine compartment. NOW THE BYPASS PULLEY. He found a pulley from NAPA. IT DOES NOT WORK ! YOU DO NOT NEED IT ! Nothing against NAPA. I have bought good parts from them before. Maybe their supplier does not know. The pulley is supposed to drop into the A/C bracket in the concave recess that the pump once occupied. IT WASN'T EVEN CLOSE. Chevy released THREE versions: Poor Boy-no power steering,no A/C. MIDMan-power steering,no A/C. Rich Guy-power steering,with A/C. SO....... If you have power steering, the A/C pump removal just put you into Midman status. Stop at your local chevy dealer, ask them to print you a belt routing diagram from the computer parts book. It shows all three versions. Go to your local,,,,,,,"PARTS HOUSE", tell them info...year,make,engine size, REMEMBER.. IT NO LONGER HAS AIR CONDITIONING. YOU'LL GET A SHORTER BELT !! IF, they sold you the bypass pulley.....GET YOUR MONEY BACK !!! Use the diagram you got. The belt is routed a little different since you lost the A/C pump and the idler pulley with it's bracket(that you can keep for future repair or trade in for to be made into beer cans) Also remember that without a belt on, the tensioner pulley is swung over to the end of it,s range of motion. When you get the belt routed correctly you have to put a wrench on the bolt on the pulley and turn hard to compress the spring. (COUNTERCLOCKWISE) The bolt is left hand thread so it won't come loose while ya reef on it to get the belt swung onto the ALTERNATOR LAST.<<<<<<GOOD LUCK !!! ADDED NOTE: Would that bypass pulley work on say...an "88" or "89" or "90" ? > I DO NOT KNOW. DID CHEVY change the size of the pump bracket after 87 ? We will be letting the good folks at NAPA know what we ran into and how we fixed it. We also will ask for a refund on the wrong part for the job. IT DOES NOT FIT AN 87! WE DO KNOW THIS..... IF the belt had just broke in half and safely dropped away, then all those parts wouldn't have been needed and the cost of the fix is FOR A SHORTER BELT and a little sweat to remove the A/C pump and bracket. The A/C NEVER WORKED ANYWAY

Posted on Jun 23, 2008

Anonymous

  • 73 Answers

SOURCE: adjust serpentine belt tensioner 2003 hyundai

has automatic belt tensioner

Posted on Apr 22, 2009

Anonymous

  • 382 Answers

SOURCE: Hyundai Sonata 2003 Car starts then dies immediately :(

dear friend-it appeares that you have no feul pressure,check pressure,feul filter,feul system,

Posted on Jul 21, 2009

Anonymous

  • 1 Answer

SOURCE: on a 2001 saab 93 turbo can can you bypass the ac

You can bypass both the AC compressor and the middle serpentine idler pulley with a 6PK1790. The middle pulley is bypassed by running the belt straight line from the upper rear serpentine idler straight to the power steering pulley, then over the water pump (the smooth pulley powered by the back side of the belt) and down to the engine drive pulley (harmonic balancer), bypassing the AC compressor) This works fine. On 9.5 models, the same basic idea, but a slightly different sized belt.

Posted on Jul 21, 2009

emissionwiz

Marvin

  • 85206 Answers

SOURCE: need to bypass the a/c compressor with pulley

see the dealer for the delete AC pulley, that is the only place to get it.

Posted on Aug 28, 2009

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1 Answer

Can I reroute a surpentine belt on my 2006 hyundai sonata v6 to bypass the ac compressor.


We tried this on a Chrysler but could not because the things would not line up so what we did was disconnected the compressor from the air hoses and just used the compressor as an extra pulley. Worked good that way but no cool air. Ran several years that way.

Dec 26, 2016 | Hyundai Cars & Trucks

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Can I bypass the ac pulley in my 03 Ford focus se 2.0 split port with the serpentine belt made for no ac pulley?


An easier fix. Check with your local parts store to see if Motormite/Dorman makes an AC Bypass pulley. It goes in place of your compressor and you don't have to change the belt routing.

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Is there anyway to bypass the AC with a smaller serpentine belt?


Yes there is several ways the diagram for bypass should be under hood on the fan shroud now if not there then the belt should minus diameter of ac fly wheel

now some engines dont have the belt bypass now this is when you have to google bypass pulley for your vehicle its not hard to put on there only around 30 dollars online had a van in same way two weeks later my engines pulley was being sold up to then my engine didnt have the bypass system for belt cause the mechanic who put engine in put the alternator and ac on the wrong sides so i sold my van then as i said two weeks later found the pulley

its easy diy for bypass pulley remove ac and put pulley in its place same bolts and pattern

May 09, 2014 | 2003 Chrysler Town & Country

1 Answer

Hyundai Sonata 2003 AC Power Steering belt breads


You may do better to work on your own vehicles

Look for a worn crank damper pulley or & all
pulleys, that the belt your having trouble with
rides on.

No reason at all for a belt to break & not check
why, before installing a new one

What your looking for is alignment & good spring
on tensioner

Sep 02, 2013 | Hyundai Cars & Trucks

1 Answer

How to bypass the ac pulley on a 2003 hyundai santa fe


If you have the 2.7 motor, you simply don't go over the ac pulley. Use a 6PK1700 instead of a 6PK2000.
1_11_2012_4_00_50_pm.gif

Jan 10, 2012 | 2003 Hyundai Santa Fe

1 Answer

WHERE IS THE SERPENTINE BELT LOCATED ON A 2003 HYUNDAI SONATA


Vehicles Covered: Hyundai Sonata 2002-2004 (2.4L & 2.7L Engines)

In 2003, Hyundai produced two types of Sonata:
Available engines:
4 Cylinders 2.4L VIN "S", MFI DOHC - see Figures 1 and 3.
6 Cylinders 2.7L VIN "H", MFI DOHC - see Figures 2 and 3.

To differentiate between these types of 2003 Hyundai Sonatas, the VIN 8th digit (Engine Type) will either be "S" or "H" as in the table above.

To locate the Engine drive belt, jack up the vehicle & place it onto jack stands, then slide under the car (toss a cardboard mat down first), then, once under the car, remove the (plastic) engine splash shield. Once removed, the drive & accessory belts are easily observed.

12_27_2011_5_25_29_am.jpg

Fig. 1 Accessory Drive Belt Routing 2.4L (4 cyl) Engine - Hyundai Sonata
The "COMPRESSOR" refers to the A/C compressor, and "GENERATOR" refers to the Alternator.


12_27_2011_5_27_01_am.jpg

Fig. 2 Accessory Drive Belt Routing 2.7L (6 cyl) Engine - Hyundai Sonata
The Belt Routing on the Left is "With A/C", on the Right is "without A/C"

Inspection - Drivebelt and Accessory Belts

Inspect the drive belt for signs of glazing or cracking. A glazed belt will be perfectly smooth from slippage, while a good belt will have a slight texture of fabric visible. Cracks will usually start at the inner edge of the belt and run outward. Worn or damaged drive belts should be replaced.

Drivebelt Removal & Installation - 2003 Sonata (2.4L and 2.7L engines)

Raise and support the vehicle.
Remove the engine splash shield.
Rotate the drive belt tensioner clockwise to release the drive belt tension.
Remove the drive belt from the alternator.
Slowly release the drive belt tensioner.
Remove the drive belt from the accessory drive pulleys.

To install:

Install the drive belt to the accessory drive pulley.
Rotate the drive belt tensioner clockwise.
Install the drive belt to the alternator.
Ensure the drive belt is properly aligned and seated into the grooves of the accessory drive pulleys.
Slowly release the drive belt tensioner
Install the engine splash shield.
Lower the vehicle.

Here's the best illustration I can find of the Hyundai 2.4L and 2.7L engines - the drivebelt seems to be located on the passenger side of both of these transversely mounted engines.

12_27_2011_6_03_16_am.gif

Fig. 3 Hyundai 2.4L and 2.7L engines - Underhood sensor locations 2002-2004 only

Glossary of Acronyms
---------------------------------
A/C - Air Conditioning
DOHC - Dual Overhead Cam
MFI - Multi-port Fuel Injection

Dec 25, 2011 | Hyundai Motor 2003 Sonata

1 Answer

I have a 2000 hyundai sonata v6 and my air conditionr pulley is going, is there a way to bypass that pulley instead of getting it fixed? i cant afford it right now thank you!


Not really, because if you tried to do anything other then let the electro magnet engage the clutch, then the AC would be pumping all the time, and that would cost you more in gasoline than fixing the clutch.

But here is a link on where to get an AC clutch for $68, from Born-Again Air Corporation, in Midlothian Texas. (Cost, $68.00 US).
And how to do the fix.
But you will need to buy a few tools as well.

http://bernardembden.com/xjs/comclutch/index.htm

Mar 11, 2011 | Hyundai Sonata Cars & Trucks

1 Answer

Drive belt tensioner pulley


the tensioner pulley is a small plastic or metal wheel about 3 inches big ...center of engine....

Dec 11, 2008 | 2006 Hyundai Sonata

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