Rear brake rotor removal - 2006 Chrysler Town & Country

are you saying that the brake calliper body has the special bolts holding it to the axle housing that you cannot undo and you cannot move the callipers back off the discs to get the discs off
to get the correct tool to do the job , ask a brake specialist shop for the tool size

Cable and linkages are likely seizedwith rust and/or ice. Remove bottom caliper bolt to remove caliper up and off rotor.Un-bolt caliper support to allow removal of rotor. Make sure parking brake eyelet protruding throuth backing plate isin the off position that is pointing to rear ofcar; secure with vice grips if necessary.Now proceed to tap rear face of rotor all arround on inside to remove Depending how badly it is corroded and internally seized,(also worn groove) ,rotor and internalparking brake shoes will have to be sacrifiiced and replaced. Purchase new hold - kit emergency brake shoes and rotors for both rear wheels

. Removal & Installation Front Front brake caliper & rotor removal/installation

Rear Rear brake caliper & rotor removal/installation

How to replace the rear brake pads on a 1995 through 2001 Ford Explorer The system utilizes a drum-in-hat type rear brake rotor. The integral drum allows the use of a drum-and-shoe type parking brake system. All other components are similar to their front disc brake components Remove the two bolts on either side of the brake hose with the rubber boots. Do not remove the four bolts where the axle ties in. The two bolts to be removed require a 10mm socket/wrench. Loosen the pads from the caliper Rotor Removal In order to take the rotors off (replace with new or have them machined), it is best to loosen the emergency brake shoes. To do this, behind the rotors, in the back there is a rubber plug, remove that and you can use a screw driver to engage the teeth of the adjusting screw, turn it clockwise to loosen, usually 10-20 teeth. Usually this means turn it downward. After this, it may still be difficult to get the rotors off without tapping them. Use a rubber mallet and hit them from behind. Before really whacking the rotor, make sure you have loosened the adjusting screw enough. It may take heavy swings of the rubber hammer to do this. It will eventually break loose. Parking Brake You might want to check the parking brake while you are here. To remove:

• Remove the rear disc brake rotor.

• Remove the outboard return spring.

• Remove the adjusting screw spring.

• Remove the rear brake shoe hold-down spring and pin.

• Remove the brake shoe adjusting screw and nut.

• Remove the front brake shoe hold-down spring and pin.

• Remove both parking brake shoes and the inboard return spring.

• Check the parking brake lever for excessive wear and replace as necessary.

To install:

• Position the front parking brake shoe to the backing plate and install the hold-down pin and spring.

• Install the rear parking brake shoe with the inboard return spring.

• Position the brake shoe adjuster screw and nut on the shoes and install the rear shoe hold-down pin and spring.

• Install the brake shoe adjuster spring.

• Install the outboard return spring.

• Adjust the parking brake shoes and install the rotor, caliper and wheel.

• Lower the vehicle and tighten the wheel lug nuts to 100 ft. lbs. (135 Nm).

ADJUSTMENT

• Measure the inside of the drum portion of the rear brake rotor

• Remove the rear disc brake rotor.

• Using Brake Adjustment Gauge D81L-1103-A or equivalent, measure the inside diameter of the drum portion of the rear disc brake rotor.

• Subtract 0.020 in. (0.508mm) from the first measurement, adjust the brake shoes to that size

• Adjust the parking brake adjuster screw until the outside diameter of the parking brake shoes measures 0.020 in. (0.508mm) less than the drum measurement.

• Install the rear disc brake rotor.

Reassembly Reassembly is easy. Put new or machined rotors back on by sliding them over the lugs (they should slide on easily.) Loosen bleeder valve (having a catch bottle handy is good). Push calipers in slowly (using a c-clamp or large channel lock pliers), close bleeder valve. Put on pads. Lubricate metal clips with small amount of anti-seize. Re-adjust the emergency brake by turning the opposite direction from loosening. Refill the brake master cylinder

Brake Rotor Removal & Installation Front Front brake caliper & rotor removal/installation

Rear Rear brake caliper & rotor removal/installation

Yes, it has rear Disc Brakes, I would suggest to change the rear pads since they have to remove the rear Brake Calipers to remove the rotors and it wouldn't take much more time or labor to replace the pads at that point. That way when your rear rotors are re-installed and your new brake pads are installed your rear brakes should give you longer service life and better stopping power.

Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

front or rear brake rotor? b sure to shut off the air ride system! the switch is located in the rear kick panel! lift and support front remove tires !the caliper has two mounting bolts remove those and hang caliper to the side using a metal coat hanger! now look at the bracket that was connected to the caliper remove those two bolts !the rotor should come off

THE REAR BRAKE ROTOR IS A LOOSE ROTOR AND SHOULD COME OFF EASILY. IF NOT, IT IS POSSIBLE THAT THE ROTOR IS HELD BY RUST ONTO THE HUB OR THE BRAKE SHOES IS STILL EMBEDDED INTO THE ROTOR. REMOVE THE HANDBRAKE CABLE TO ENSURE THAT THE BRAKESHOES COLLAPSE AND TRY TO LOSEN IT AGAIN. IF SEASED ONTO THE HUB BY RUST, KNOCK THE ROTOR WITH A COPPER HAMMER TO BRAKE THE RUST WITH A RUST REMOVER.