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Posted on Dec 09, 2008

Mercury capri alternator getting very hot

1993 capri non turbo. alternator pulley gets so hot that belt will burn after a few minutes of running. the dash indicator shows it is losing charge. alternator passes bench test. seems like alternator is trying to charge but resistance somewhere in system. starter connections are clean and tight.
please advise.

  • 1 more comment 
  • dallasj93 Jan 24, 2009

    hey i have the same problem but i can't get the alternator out of the car!!! let me know how you did it. dennis , [email protected]

  • Anonymous Aug 27, 2012

    drop the axel...

  • Anonymous Aug 27, 2012

    You have to drop the axel to get it out....

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  • Posted on May 27, 2009
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Its the alternator pulley thats defective and in order to pull the alternator you a have to take off the piece with the hoses on it above the alternator and you can wiggle it out

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Can I get a diagram for a removal of a alternator on a 1991 Mercury Capri XR 2 turbo

Disconnect the Red battery terminal first and then loosen the serpentine belt by moving the tensioner pulley with the correct socket to permit slack enough to dislodge the serpentine belt from any pulley such as the idler pulley or other pulley. Pay close attention of how the belt is routed prior to removing. Remove electrical connections to the alternator. Remove all alternator mounting bolts to remove the alternator. I would recommend a Haynes manual from the parts store on your vehicle. I will help you now and well into the future with all problems that may occur. Be sure you have a fully charged battery at all times as a low battery will cause the internal voltage regulator to over heat and burn up due to the need for more amperage than the alternator can generate.
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