1997 GMC Sonoma Logo
Posted on Mar 30, 2012
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Manual transmission removal - 1997 GMC Sonoma

1 Answer

oneStan

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  • Master 617 Answers
  • Posted on Mar 30, 2012
oneStan
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Joined: Jan 26, 2010
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Remove the driveshaft.

Disconnect the Neutral Safety Switch, the speedo cable/wiring and any other harness connector and secure the wiring where it won't restrict removal.

Remove the starter bolts and secure the starter out of the way, you can leave any wiring connected but don't let the starter hang on it's own wiring. Your battery negative cable should be disconnected during this entire process.

You'll need to remove the shifter/linkage and the clutch components that connect to the transmission.

Remove the bell housing bolts, any front cover, then you've got the crossmember to remove.

A large floor jack can help a lot, but a transmission jack makes this job easy.

I think I've covered the basics. You'll want to wrap something around the end of the trans to keep you fluid in if you tilt that much.

it takes a bit of rocking up and down gently on the tailshaft sometimes to break the trans away from the engine, they have been stuck with each other a while, but not too much force. Then come straight back for about 3-5" before lowering, to clear the pressure plate and clutch assembly.

Anything connected needs to be removed, fairly straightforward job.

Good luck !

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Section 07-05: Transmission, Automatic—External Controls 1996 Mark VIII Workshop Manual
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    Console Panel, Floor
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Item Part Number Description 1 046A44 Radio Finish Panel Assy 2 047A74 Console Glove Compartment Mat 3 045A36 Console Panel 4 N804234-S36 Screw (2 Req'd) 5 N800322-S36 Screw (2 Req'd) 6 N805180-S58 Screw (2 Req'd) 7 N806577 Nut (2 Req'd) A — Tighten to 2.5-3.1 Nm (22-27 Lb-In)



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  3. Raise vehicle on hoist. Refer to Section 00-02 .
  4. Remove range cable retaining nut from transmission bracket. Disconnect shift cable and bracket (7E395) from transmission control selector connecting rod adjustment stud (7B415).
  5. Lower vehicle. Remove range selector lever and housing retaining bolts and remove gearshift lever (7210).
Installation
  1. Install transmission range selector lever to front floor pan (11135) with retaining bolts. Tighten to 6-8 Nm (4-6 lb-ft).
  1. Connect shift cable and bracket. Tighten retaining screw to 3-4 Nm (25-35 lb-in). Install retaining clip and connect transmission range indicator lamp wire.
  1. Install console finish panel.
  1. Place the transmission range selector lever in OVERDRIVE and apply a 1.4 kg (3 lb) rearward force to the lever.
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Connect theshift cable and bracket to the manual control lever (7A256) and transmission bracket. Make sure manual control lever is in OVERDRIVE and tighten nut at bracket to 13-25 Nm (10-18 lb-ft).
  1. Lower vehicle and check range selector for proper operation.
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Solenoid mounts outside the transmission, so you do not need to remove the transmission to install. It should be located between fuse box and air filter housing on the top of transaxle case and right next to transmission controle module.
I hope his step by step procedure will work for you. It is not hard at all to replace the solenoid. There are three 10mm bolts. You will also need to remove the input speed sensor. One thing to look out for is not bending the gasket when installing the new solenoid:
  1. Disconnect battery negative cable.
  2. Remove air cleaner assembly.
  3. Remove electrical connectors for transmission control module (please refer the manual I send you and autozone.com website).
  4. Remove the Transmission Control Module
  5. Disconnect and remove the input speed sensor
  6. Disconnect the transmission oil cooler lines. Cap off hoses and fittings to prevent foreign matter intrusion.
  7. Disconnect the solenoid/pressure switch assembly connector.
  8. Remove the three solenoid/pressure switch assembly-to-transaxle case bolts
  9. Remove solenoid/pressure switch assembly and gasket

Keep everything clean to prevent foreign materials to go inside
  1. Install solenoid/pressure switch assembly to case using a new gasket
  2. Install bolts and torque to 13 N·m (110 in. lbs.)
  3. Install 8-way connector and torque screw to 4 N·m (35 in. lbs.)
  4. Uncap and install transmission oil cooler lines.
  5. Install input speed sensor and torque to 27 N·m (20 ft. lbs.)
  6. Install Transmission Control Module
  7. Install air cleaner assembly.
  8. Connect battery negative cable.

P.s. 1. You can fine some clips on YouTube.com at least for similar cars
2. Also at Autozone.com you can find the component location for your car and repair guide
3. Also there is a link for Mitchel1 online manual useb by US mechanic 1 week subscribtion is
11.99 , 1 month 16.99
http://www.2carpros.com/kpages/auto_repair_manuals.htm
Let me know if you need more info
Good Luck and happy fixing
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