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Anonymous Posted on Feb 03, 2012

How to replace throttle position sensor - 2005 Pontiac Montana SV6

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Jeremy W.

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  • Pontiac Master 5,332 Answers
  • Posted on Feb 03, 2012
Jeremy W.
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The throttle position sensor is located on the throttle body directly across from where the throttle cable are attached. Remove the two screws holding it in place and remove the sensor.

I’m happy to assist further over the phone at https://www.6ya.com/expert/jeremy_d728a59f986299fa

  • paula canton Sep 24, 2016

    what tools do you need to get to it? Hubby says everything is so tight, he cannot get to it.

  • Jeremy W.
    Jeremy W. Sep 24, 2016

    Sometimes it is easier to remove the throttle body from the intake plenum. Then service the throttle position sensor. You will need some torx style screwdrivers or bits to remove the screws.

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Throttle Position Sensor

Operation The throttle position sensor is a rotating type variable resistor that rotates with the throttle body-s throttle shaft to sense the throttle valve angle. As the throttle shaft rotates, the throttle angle of the sensor changes and the ECM/PCM detects the throttle valve opening based on the TPS output voltage.
Removal & Installation
  1. Disconnect the negative battery cable.
  2. Disconnect the sensor connector.
  3. Remove the sensor retaining screws. Remove the sensor from its mounting.
To install:
  1. Installation is the reverse of the removal procedure.
Testing 2.4L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 1 (sensor ground) and terminal 2 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 1 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
2.7L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 2 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 2 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 2 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 1.6-2.4 kohm.
  4. Connect and analog ohmmeter between terminal 2 (sensor ground) and terminal 3 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.
3.5L Engine
  1. Disconnect the sensor connector.
  2. Measure the resistance between terminal 3 (sensor ground) and terminal 1 (sensor power).
  3. Specification should be 3.5-6.5 kohm.
  4. Connect and analog ohmmeter between terminal 3 (sensor ground) and terminal 2 (sensor output).
  5. Operate the throttle valve slowly from the idle position to the full open position, and check that the resistance changes smoothly in proportion with the throttle valve opening angle.
  6. If the resistance is out of specification, or fails to change smoothly, replace the sensor.

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