1998 Porsche 911 Carrera Logo
Posted on Oct 12, 2008
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Oil appears in the coolant reservoir bottle

I was advised that the heat exchanger oilo cooler needs new seales. I am unable to locate the iol cooler. Please I need the location and instructions to replace these. NOTE We do not have a porsche service or dealer on the island, hence my request.

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Hi,

To my knowledge, most oil coolers would be In Front Right Fender for 1995-1998 Porsche 911 Carrera 2 and would look something like the image below.
Oil appears in the coolant reservoir bottle - 966b111.jpg
Although I have strong doubts that your seals are needing replacement. Should they be worn out, defective oil seals would exhibit leaks that would be noticeable. Nonetheless, if you would follow the two hoses connected to the oil cooler, they would lead you right back to their entrance and exit points in the engine.

Oil mixing with the coolant and visible in the coolant reservoir indicates another problem, most probably head gasket.

Hope this be of initial help/idea. Pls post back how things turned up or should you need additional information.

Good luck and kind regards. Thank you for using FixYa.

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If you need Illistration I Can Email it to you Im at
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5: Oil, Antifreeze and a new oil filter. I'd spring for the Coolant system cleaner if it's not a big deal, less oil in the cooling system makes for a better performing engine and better heat in the winter.

Tools: 3/8" ratchet, standard set of extensions for the ratchet, set of Torx sockets and inverted Torx sockets, set of 3/8" sockets, flat head screwdriver, dikes or side cutters.

1: take off the intake manifold clamps by prying where they latch together, don't damage them unless you plan on replacing them (your call, but a tech would reuse them)

2: take off all the Torx bolts for the manifolds, there's 4 pieces to the aluminum manifolds and the ECM and Vacuum reservoir have to come off the rear manifold to get to some of the bolts. NOTE the location of all vacuum lines and coolant lines so you don't forget them later. Also note the position of the ECM on the manifold so you don't have to figure out which way it goes on later, it only plugs in one way but it's a pain if you fumble it up.

3: Take out the phenolic spacer (black thing under all the manifolds, feels like plastic). There are rubber gaskets on these, if they're damaged then it's a good time to replace them, if not they are usually reusable. Napa, Advance Auto, Auto Zone, etc. always have them. Just ask for intake manifold gaskets, even though they're really phenolic spacer gaskets.

4: Remove the banjo bolts for the oil cooler lines, note the placement of gaskets on each side of the line that the banjo bolt goes through. You'll want to remember that later to avoid a leak. Also remove the coolant bridge banjo bolts and move it out of the way, again noting the gaskets for later replacement.

5: loosen the 2 nuts where the oil cooler lines were, these are attached to the oil cooler and secure it to the cover.

6: Remove the Torx bolts for the cooler cover, lift the cover, and remove the cooler. Make sure you clean that galley out real well, saves you some headache when cleaning later on.

7: When reinstalling the oil cooler cover remember to use a 2mm bead of sealant around there. I've seen guys use Permatex Orange, but if you can swing it then get something better from the dealership. You don't want to do this again in a year if the Permatex leaks on you.

8: Reinstall coolant bridge, oil cooler lines, phenolic spacer, manifold(s) and clamps. Double check all your work! Change your oil, and flush out the cooling system.

Estimated time? For a tech.. probably 2 hours. For a Shadetree mechanic? Probably 4 to 5 hours.

Good luck!
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Yes you could have a faulty oil cooler.But The oil in the coolent has nothing to do with the camshaft.There just trying to make a fast buck from you.Tell them just to change the oil cooler and nothing else.
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