1994 Plymouth Voyager Logo
john sax Posted on Nov 26, 2011
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

Remove and replace power steering pump

How to need to remove and replace the power steering pump?

1 Answer

montehammons

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Plymouth Master 5,531 Answers
  • Posted on Nov 26, 2011
montehammons
Plymouth Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Sep 14, 2011
Answers
5531
Questions
2
Helped
1643464
Points
17401

Pretty easy on most vehicles. With a few sockets and wrenches needed, it can be done in a short time.
Drain or suction out as much as you can from the pump reservoir before starting. When you start pulling the lines off, have a little catch can handy. Take neg. battery cable off, too. Then the belt. I would start by at least loosening the line fittings where the lines need to be removed-there is a pressure line and a return line to be removed. Then figure out the mounting bolts that need to be removed. Sometimes the pump bracket that bolts to engine block presents frustrating problems getting the pump off, but keep at it-there's always a way. And anything in the way of removal needs to itself be removed or set aside. Once you have it off, check if the pulley needs to be transferred-some require a press to remove.
Hope you get it-if problems arise,post back.

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Power steering fluid leaking on 2002 pontiac grand prix

OK you know the problem but is it something as simple as replacing the Power steering hose or as complicated as also needing a new power steering pump also? Look at where its leaking to determine what needs replacing. Remember it just takes a little time to determine where its leaking. If you find that its not the hose leaking but its the power steering pump then follow these easy steps and save $100s doing it yourself:
1 Remove the negative battery cable with a wrench and place it aside. Remove the upper strut housing tie bar if necessary for access. Remove the power steering serpentine drive belt and electrical plug on the TFE off as applicable. Remove the lower bolt from the mounting bracket using a socket and ratchet if necessary for access. Take off the inlet and outlet hoses from the power steering pump. Remove the reservoir hose only on the supercharged engine. You will need a flat-head screwdriver for this task.
2 Place the power steering pump pulley so the bolts can be accessed through the hole in it. Remove the mounting bolts, using a socket and ratchet, through the hole in the pulley. Take the power-steering assembly out from the bracket. If necessary transfer the pulley to the new pump with a pulley puller.
3 Replace the power steering pulley assembly before you install the pump using the pulley-install tool from your kit. Start the power steering inlet hose connection to the pump by hand. Replace the power steering pump assembly to the engine. Replace the lower bolt first, making sure the hose and heater pipe have enough clearance so they do not touch. If the two rub together they will make noise after the installation is finished. Replace the outlet hose to the pump, directing the hose under the engine harness and the heater hose. If the engine is supercharged it will be necessary to connect the hose from the reservoir.
4 Torque the power steering gear inlet hose to 20 foot-pounds and the hose clamp at the pump to 15 inch-pounds. Torque the pump mounting bolts to 20 foot-pounds. If equipped with a TFE pump, attach the connection. Replace the power steering drive belt or serpentine belt if you removed either. Replace the upper strut tie bar and torque the nuts to 18 foot-pounds. Replace the negative battery cable and fill the power steering reservoir with fluid. Bleed the steering system by starting the engine and turning the steering wheel right and left until all the air is out.
0helpful
1answer

How to remove power steering pump on a 2007 subaru b9 tribeca

before start job suction out power steering fluid out of pump using large sirenge or siphon pump then.you need a table vise and two pieces of wood.okay to remove power steering pump. you need to disconnect the ground cable.remove air intake duct.remove the pulley cover.remove the drive belt.disconnect power steering pump switch connector.disconnect the pressure hose and the suction hose from the power steering pump.cover power steering hose and pipe keep getting trash dirt and debris.remove the installation bolt of the power steering pump bracket.place the oil pump bracket in a vise btween two pieces of wood keep from damaging bracket and remove the two bolts from the front side of the pump.remove bolt from rear side of the oil pump.disassemble the oil pump and the bracket by inserting flat tip screw driver.to install tighten oil pump to bracket bolts 12 ft lbs. tighten the bolt from the rear side of the oil pump to 27 ft lbs.tighten steering hose eye bolts to 30 ft lbs.replace fluid bleed air out power steering system.
0helpful
3answers

Power steering leak 2002 kia sedona

To troubleshoot the issue,i suggest you to check the help link mentioned below:----

Power Steering Leaking Oil

http://technoanswers.blogspot.com/2012/11/power-steering-leaking-oil.html

-----------

Also with these i suggest you to refer these help,oinks.
Once the problem is detected,these is to replace power steering pump and fluid running line:-----

In relation to these problem there are few solved help links,i suggest you to go through the list and click the required link:-----


Power Steering going out?

http://schematicsdiagram.blogspot.in/2012/04/power-steering-going-out.html

---------------

How to Replace power steering pump on Chevy silverado 2500 HD?

http://technoanswers.blogspot.in/2012/02/how-to-replace-power-steering-pump-on.html

---------------

How to replace Power steering rack and pinion gear on Chevy Silverado 2500 HD?

http://technoanswers.blogspot.in/2012/02/how-to-replace-power-steering-rack-and.html

-------------

Power Recirculating Ball Steering Gear removal on Chevy silverado 2500 HD?

http://technoanswers.blogspot.in/2012/02/power-recirculating-ball-steering-gear.html

-----------

Chevy Silverado 2500 HD steering wheel replacing Procedure?

http://technoanswers.blogspot.in/2012/02/chevy-silverado-2500-hd-steering-wheel.html

-----------

Steering Wheel Locked?

http://schematicsdiagram.blogspot.com/2011/12/steering-wheel-locked.html

---------------

How to Remove Power steering Pressure Hose on Dodge Stratus

http://schematicsdiagram.blogspot.com/2011/12/how-to-remove-power-steering-pressure.html

------------

How to replace power steering pump on Mitsubishi Diamante?

http://howtobyme.blogspot.com/2012/01/how-to-replace-power-steering-pump-on.html

---------------

How to bleed power steering pump on Toyota?

http://repairhelpcenter.blogspot.in/2012/02/how-to-bleed-power-steering-pump-on.html

---------------


----------

How to replace power steering pump on Toyota Land cruiser?

http://repairhelpcenter.blogspot.in/2012/02/how-to-replace-power-steering-pump-on.html

-----------

Steering service light ON GMC Sierra Denali?

http://technoanswers.blogspot.in/2012/02/steering-service-light-on-gmc-sierra.html

---------

Steering service light came on 2004 Pontiac Grand Prix

http://technoanswers.blogspot.in/2012/02/on-one-my-pontiac-grand-prix-relatred.html

----------

Check power steering message on Toyota?

http://schematicsdiagram.blogspot.in/2012/02/check-power-steering-message-on-toyota.html

-------

How to remove power steering pulley on 2002 Ford Taurus?

http://repairhelpcenter.blogspot.in/2012/03/how-to-remove-power-steering-pulley-on.html

---------

1992 Ford Aerostar Power steering and Alternator belt routing diagram?

http://carbeltrouting.blogspot.com/2011/12/1992-ford-aerostar-power-steering-and.html

----------------

How to replace Power Steering Pump on Acura Car Models?

Also bleeding:

http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-power-steering-pump-on.html

--------------


How to replace Steering Linkage on Acura Car Models?

http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-steering-linkage-on.html

---------------

How to replace power steering pressure hose on mustang?

http://technoanswers.blogspot.in/2012/02/how-to-replace-power-steering-pressure.html

-------------

STEERING SQUEAKS

http://alltypesofpartsreplacing.blogspot.com/2012/10/steering-squeaks.html

-----------

Steering Column Diagram For 1990 Jeep Wrangler

http://schematicsdiagram.blogspot.in/2012/07/steering-column-diagram-for-1990-jeep.html

-------------

How to replace Steering Wheel on Acura Car Models?

http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-steering-wheel-on-acura.html

------------

How to replace Power Steering Pump on 1999 Acura TL?

http://howtobyme.blogspot.com/2011/11/how-to-replace-power-steering-pump-on.html

-------------

These details will help.

Thanks.

4helpful
2answers

I need to find out how to remove the power steering pump on a 2006 pontiac grand prix 3.8L

Power Steering Pump Replacement
Removal Procedure
1. Remove the accessory drive belt.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
4. Disconnect the power steering pressure hose from the power steering pump.
5. Disconnect the power steering return hose from the power steering pump.
6. Disconnect the harness connector (4) from the power steering pump (1).
7. Remove the power steering mounting bolts from the power steering pump.
8. Remove the power steering pump from the engine.
9. Remove the power steering pump pulley from the power steering pump.
10. Remove the power steering pump reservoir from the power steering pump.
Installation Procedure
1. Install the power steering pump reservoir to the power steering pump.
2. Install the power steering pump pulley to the power steering pump.
3. Position the power steering pump to the engine.
Notice: Refer to Fastener Notice in Service Precautions.
4. Install the power steering pump mounting bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
5. Connect the power steering pressure hose to the power steering pump.
6. Connect the power steering return hose to the power steering pump.
7. Install the harness connector (1) to the power steering pump (4).
8. Install the accessory drive belt.
9. Fill the power steering system with fluid.
10. Bleed the power steering system.
11. Operate the power steering system and inspect for power steering system leaks.

d2ff628.jpg
949e18c.jpg
a9ee201.jpg
*This originally came from abauto
6helpful
2answers

Power steering pump, broken, how to replace

Power Steering Pump - REMOVAL & INSTALLATION

3.0L OHV (2 valve) Engine
(see Figures 1 and 2)

1f2a309.jpg

Fig. 1: Power steering system-3.0L OHV (2-valve)

0111341.jpg

Fig. 2: A few special tools are required to remove and install the pulley on the power steering pump
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belt.
  3. Remove the alternator.
  4. Drain and remove the radiator coolant recovery reservoir.
  5. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  6. Remove the idler pulley from the power steering pump support.
  7. Remove the bracket mounting bolt located under the belt tensioner mounting.
  8. Remove 2 retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  9. Clamp the pump support bracket in a suitable vise.
  10. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the 3 bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
To install:
  1. Install the power steering pump to the power steering pump support.
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 17-24 ft. lbs. (23-32 Nm).
  4. Complete the installation by reversing the removal procedure.
  5. Fill the power steering reservoir with power steering fluid.
  6. Connect the negative battery cable.
  7. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

Hope this helps.
0helpful
2answers

Where is the power steering dipstick

Most power steering pumps are driven by the serpentine belt and should be in plain view when the hood is open.The following shows how to remove and replace the power steering pump and might give you a clue if not in plain sight. My dad's 1998 Ford Taurus has it nearly on top, but they could have changed things in the mean time: Power Steering Pump Removal & Installation Power Steering Pump (2V) To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Remove the alternator.
  5. Drain and remove the radiator coolant recovery reservoir.
  6. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  7. Remove the idler pulley from the power steering pump support.
  8. Remove the belt tensioner.
  9. Remove the bracket mounting bolt located under the belt tensioner mounting.
  10. Remove two retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  11. Clamp the pump support bracket in a suitable vise.
  12. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the three bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
To Install:
NOTE: The pulley must be installed within 0.010 in (0.25 mm) flush with the power steering pump shaft.
Power steering pump special tools ford-08-00-401.gif

  1. Install the power steering pump to the power steering pump support. Tighten the mounting bolts to 18 ft-lb. (25 Nm).
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 24 ft. lbs. (33 Nm).
  4. Install the bracket mounting bolt located under the belt tensioner mounting.
  5. Install the belt tensioner.
  6. Install the idler pulley to the power steering pump support.
  7. Connect the hydraulic pressure and return lines.
  8. Install the radiator coolant recovery reservoir.
  9. Install the alternator.
  10. Install the accessory drive belt.
  11. Fill the power steering reservoir with power steering fluid.
  12. Connect the battery ground cable.
  13. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.
Power Steering Pump (4V) and SHO To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Drain and remove the radiator coolant recovery reservoir.
  5. Position a drain pan under the power steering pump. Disconnect the power steering pump reservoir hose and allow it to drain.
  6. Using Pulley Remover T69L-10300-B, or equivalent, remove the pulley from the power steering pump shaft.
  7. Disconnect the pressure hose from the power steering pump and allow it to drain.
  8. Remove the power steering pump retaining bolts and the pump.
To Install:
  1. Install the power steering pump and tighten the bolts 15–22 ft. lbs. (20–30 Nm).
  2. Connect the pressure hose and secure the clamp.
  3. Using a Steering Pump Pulley Replacer T65P-3A733-C, or equivalent, install the power steering pump pulley: the pulley face must be flush with the pump shaft or within 0.010 inch (0.25mm).
  4. Connect the power steering pump reservoir hose.
  5. Install the radiator coolant recovery reservoir.
  6. Install the accessory drive belt.
  7. Fill the power steering reservoir with power steering fluid.
  8. Connect the battery ground cable.
  9. Start the engine and check for leaks and proper operation. Bleed the power steering system if needed.
prev.gif next.gif
1helpful
1answer

How to r&r powersteering pump 1998 mercury grand marquis

Hopfully this will be ALL you need Besides Pulley REMOVAL TOOL It can be Rented @ AutoZONE

REMOVAL
  1. Remove drive belt.
  2. Raise vehicle on hoist. WARNING: TURN AIR SUSPENSION SWITCH (LOCATED IN LUGGAGE COMPARTMENT) OFF TO PREVENT VEHICLE DAMAGE OR PERSONAL INJURY.
  3. Remove power steering pressure hose bracket.
  4. Disconnect electrical connector at power steering control valve actuator.
    1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley hub. CAUTION: Do not apply in-and-out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.
    2. Hold the small hex-head and rotate the tool nut counterclockwise to remove the power steering pump pulley.
    3. Disconnect power steering pressure hose at power steering pump and drain fluid into a container.
    4. Disconnect power steering return hose at power steering pump and drain fluid into a container.
    5. Remove four retaining bolts and power steering pump and power steering pump pulley assembly.
    6. Remove power steering pressure switch from pump.
    INSTALLATION
    1. Position the power steering pump on the mounting bosses of engine block and install the bolts at the side of the power steering pump. Tighten to 20-30 Nm (15-22 ft. lbs.).
    2. Connect the power steering reservoir pump hose to the power steering pump and reposition the hose clamp to power steering pump inlet fitting.
    3. Replace power steering pressure hose O-ring.
    4. Install the power steering pressure hose to the power steering pump fitting. Tighten the tube nut with a tube nut wrench rather than with an open-end wrench. Tighten to 34-46 Nm (26-33 ft. lbs.). NOTE: Swivel or end play of the power steering pressure hose end is normal and does not indicate a loose fitting.
    5. Place the power steering pump pulley on the power steering pump shaft and install Power Steering Pump Pulley Replacer T91P-3A733-A. The small diameter threads on the tool should be engaged in the power steering pump shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group.
    6. Hold the small hex-head and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group. NOTE: The power steering pump pulley face must be flush within 0.25 mm (0.010 inch) of the end of the pump shaft.
    7. Remove the Power Steering Pump Pulley Replacer T91P-3A733-A.
    8. Remove the shipping tube nut from power steering pump housing prior to installation.
    9. Connect electrical connector to power steering control valve actuator.
    1. Install power steering pressure hose bracket.
    1. Lower the vehicle.
    2. If equipped, turn the air suspension ON.
    3. Install drive belt on the power steering pump pulley.
    4. Fill the power steering pump reservoir with Power Steering Fluid Motorcraft MERCON(r) ATF.
33helpful
2answers

How to replace power steering pump

2004 Pontiac Grand Prix V6-3.8L VIN 2

Power Steering Pump: Service and Repair
Power Steering Pump Replacement
NOTE: The content of this article / image reflects the changes called out by TSB: 05-02-32-004.

Power Steering Pump Replacement
Removal Procedure
1. Remove the accessory drive belt.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
4. Disconnect the power steering pressure hose from the power steering pump.
5. Disconnect the power steering return hose from the power steering pump.
6. Disconnect the harness connector (4) from the power steering pump (1).
7. Remove the power steering mounting bolts from the power steering pump.
8. Remove the power steering pump from the engine.
9. Remove the power steering pump pulley from the power steering pump.
10. Remove the power steering pump reservoir from the power steering pump.
Installation Procedure
1. Install the power steering pump reservoir to the power steering pump.
2. Install the power steering pump pulley to the power steering pump.
3. Position the power steering pump to the engine.
Notice: Refer to Fastener Notice in Service Precautions.
4. Install the power steering pump mounting bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
5. Connect the power steering pressure hose to the power steering pump.
6. Connect the power steering return hose to the power steering pump.
7. Install the harness connector (1) to the power steering pump (4).
8. Install the accessory drive belt.
9. Fill the power steering system with fluid.
10. Bleed the power steering system.
11. Operate the power steering system and inspect for power steering system leaks.

d2ff628.jpg
949e18c.jpg
a9ee201.jpg
3helpful
1answer

Changing power steering pump

Power steering pump special tools

519a4ae.gif
Power Steering Pump Removal & Installation Power Steering Pump (2V) To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Remove the alternator.
  5. Drain and remove the radiator coolant recovery reservoir.
  6. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  7. Remove the idler pulley from the power steering pump support.
  8. Remove the belt tensioner.
  9. Remove the bracket mounting bolt located under the belt tensioner mounting.
  10. Remove two retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  11. Clamp the pump support bracket in a suitable vise.
  12. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the three bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.

To Install:
NOTE: The pulley must be installed within 0.010 in (0.25 mm) flush with the power steering pump shaft.

  1. Install the power steering pump to the power steering pump support. Tighten the mounting bolts to 18 ft-lb. (25 Nm).
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 24 ft. lbs. (33 Nm).
  4. Install the bracket mounting bolt located under the belt tensioner mounting.
  5. Install the belt tensioner.
  6. Install the idler pulley to the power steering pump support.
  7. Connect the hydraulic pressure and return lines.
  8. Install the radiator coolant recovery reservoir.
  9. Install the alternator.
  10. Install the accessory drive belt.
  11. Fill the power steering reservoir with power steering fluid.
  12. Connect the battery ground cable.
  13. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.
Not finding what you are looking for?

248 views

Ask a Question

Usually answered in minutes!

Top Plymouth Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Ronny Bennett Sr.
Ronny Bennett Sr.

Level 3 Expert

6988 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Are you a Plymouth Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...