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Posted on Sep 07, 2011
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My 89' ford ranger will not pass smog here in socialist california. it has passed for 15 years since i've had it. the new machines indicate that the check engine light is'nt operating. i don't know if it ever did? what can i do?

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Jeffrey Turcotte

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  • Ford Master 8,991 Answers
  • Posted on Sep 07, 2011
Jeffrey Turcotte
Ford Master
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Joined: Aug 22, 2010
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Hi, it's possible the bulb is burned out or not making good contact with the circuit board. It should come on during the bulb check when you first turn the key on. Pull out the cluster and check the bulb. If it's good, see if you can clean the contact surfaces to get it working again. Or, move to another state where they don't worry about stupid things like a light bulb.

REMOVAL & INSTALLATION

See Figures 1, 2, 3, 4, 5 and 6


my 89' ford ranger will - jturcotte_2200.gif

Fig. Fig. 1: To remove the instrument cluster, first remove the trim panel by removing the lower fascia panel


jturcotte_2201.gif

Fig. Fig. 2: With the lower fascia moved aside, remove the lower trim panel attaching screws ...


Fig. Fig. 3: ... as well as the upper attaching scmy 89' ford ranger will - jturcotte_2203.gif>

jturcotte_2203.gif

Fig. Fig. 4: Then pull the entire instrummy 89' ford ranger will - jturcotte_2204.gifm the dash board


jturcotte_2204.gif
my 89' ford ranger will - jturcotte_2205.gifig. 5: Exploded view of the instrument cluster


jturcotte_2205.gif

Fig. Fig. 6: Rear view of the instrument cluster wire routing and connections

  1. Disconnect the battery ground cable.
  2. Remove the two steering column shroud-to-panel retaining screws and remove the shroud.
  3. Remove the lower instrument panel trim.
  4. Remove the cluster trim cover from the instrument panel by removing the eight screws.
  5. Remove the four instrument cluster to panel retaining screws.
  6. Position the cluster slightly away from the panel for access to the back of the cluster to disconnect the speedometer.

If there is not sufficient access to disengage the speedometer cable from the speedometer, it may be necessary to remove the speedometer cable at the transmission and pull cable through cowl, to allow room to reach the speedometer quick disconnect.
  1. Disconnect the wiring harness connector from the printed circuit, and any bulb-and-socket assemblies from the wiring harness to the cluster assembly and remove the cluster assembly from the instrument panel.

To install:
  1. Apply approximately 1 / 8 in. diameter ball of D7AZ-19A331-A Silicone Dielectric compound or equivalent in the drive hole of the speedometer head.
  2. Position the cluster near its opening in the instrument panel.
  3. Connect the wiring harness connector to the printed circuit, and any bulb-and-socket assemblies from the wiring harness to the cluster assembly.
  4. Position the cluster to the instrument panel and install the four cluster to panel retaining screws.
  5. Install the panel trim covers and the steering column shroud.
  6. Connect the battery ground cable.
  7. Check operation of all gauges, lamps and signals.

Testimonial: "thanks, ill see if that helps."

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