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Anonymous Posted on Sep 05, 2008

Bad water, Timing Belt replacement

Came into my shop with bad water pump, of course we replaced the timing belt at the same time, line up timing marks according to the info we have at hand alldata, ect.... But no matter what I still can't get it to run right. Is there some sort of combo. I mean I am doing it exactly as the instuctions but still a random missfire code and missfire on 1 2 3 cylinders. Also I might ad when the vehicle was brought in it ran perfect other than the water pump problem. Please help!!!

  • Anonymous Sep 30, 2008

    I was able to find out what was the matter, You might want to save this, A friend of mine, Which took me a day or two to find, Anyway helped me to find a repair. Now this is a theory of ours which kind of led to our conclusion. When the water pump went bad there was no water being circulated through the engine, after discussing it with the customer the vehicle had been driven quite a few miles with no water flowing, Well after we replaced the water pump there was water flowing through the engine and through other components. Long story short the throttlebody went bad? Believe it or not.

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  • Posted on Sep 30, 2008
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Hi it sounds like the belt is out a tooth as if it worked ok before the belt was fitted if the belt is correct it would run as before the engine light will come on if is misfiring soon as it detects it misfiring on more than three occacions and if its missing n 1. 2 and three this would seem to back this up do a compression test see what that reveals if it is out a tooth it may well have bent a valve hope this helps yates210456

  • Anonymous Sep 30, 2008

    hi its sounds like it was run without water believe it or not this fault is more comon than you think with it being a alloy body when its overheated it can distaught the housing whats confusing is you said it was alright when it came in no matter he,s lucky it didn,t blow the headgasket glad to see you got it sorted as thats all that matters . yates210456

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How do you put a timing belt back in time after it broke?

Well, hopefully the valves were not damaged when the belt broke, If no valve damage was done, get the engine/crankshaft to top dead center, line up camshaft sprocket to timing mark and install belt around pulleys, gears, replace water pump if needed, tension belt if no automatic tensioner is used, try to start to see if it runs and hopefully it will. Might be time for an engine if valve damage was done.

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    • 9Create tension on the side of the timing belt and correctly line up all timing marks. Put the crankshaft sprocket flange into place and loosen the tensioner bolt to allow the tensioner spring to put tension on the belt. Turn the crankshaft two clockwise turns. Line up the timing marks and tighten the tensioner bolt. Put on the timing belt cover and engine support bracket.
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Replacing water pump on a dogge Caravan 1996

Alright, here's a pic of the mechanicals:
0900c1528006619e.jpg


The bad news is on your vechile you have to remove the timing belt, but here's a step by step.
  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Drain the cooling system.
CAUTION When draining coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the timing case cover and timing belt. Refer to Timing Belt Covers and Timing Belt Removal procedures.
  2. Remove the pump assembly mounting bolts.
  3. Separate the pump assembly from water pipe and remove.
  4. Clean gasket and O-ring mounting surfaces.
  5. Install a new O-ring on water pipe and lubricate with water.
  6. Install a new gasket on pump body.
  7. Press the water pump assembly into water pipe.
  8. Install pump mounting bolts and tighten to 27 Nm (20 ft. lbs.).
  9. Install timing belt and cover. Refer to Timing Belt procedures.
  10. Install drive belts.
  11. Fill the cooling system
To remove timing:
0900c152800661ff.jpg
The timing belt can be inspected by removing the upper (front outer) timing cover.
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belts.
  3. Remove the timing belt covers.
  4. Identify the timing belt running direction to avoid reversal during installation.
  5. Loosen timing belt tensioner bolt and remove timing belt.
  6. Remove the crankshaft sprocket flange.
To install:
  1. Rotate the crankshaft sprocket until timing mark on crankshaft sprocket is lined up with the oil pump timing mark at 1 o'clock position.
  2. Rotate the (inner) camshaft sprocket until mark on (inner) camshaft sprocket is lined up with the timing mark on alternator bracket.
  3. Rotate the (outer) camshaft sprocket (radiator side) until mark on the sprocket is lined up with the timing mark on the timing belt inner cover. Refer to timing belt illustration.
  4. Install the timing belt on the crankshaft sprocket while maintaining pressure on the tensioner side.
  5. Position the timing belt over the camshaft sprocket (radiator side). Next, position the belt under the water pump pulley, then over the (inner) sprocket and finally over the tensioner.
  6. Apply rotating force in the opposite direction to the camshaft sprocket (radiator side) to create tension on the timing belt tension side.
  7. Rotate the crankshaft in a clockwise direction and recheck engine timing marks.
  8. Install the crankshaft sprocket flange.
  9. Loosen the tensioner bolt and allow tensioner spring to tension the belt.
  10. Again rotate the crankshaft in a clockwise direction (2) full turns. Recheck the engine timing. Tighten the tensioner bolt to 23 ft. lbs. (31 Nm).
  11. Install the timing covers.
  12. Install the accessory drive belts.
  13. Connect battery negative cable.
Hope this helps.
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