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How to add push button start switch on 2005 Kawasaki mule instead of the key switch
To add a push button start switch on a 2005 Kawasaki Mule instead of the key switch, you will need to follow these steps:
1. Remove the key switch from the dashboard of the Mule. This can be done by unscrewing the retaining nut on the back of the switch and pulling it out of the dashboard.
2. Locate the wires that are connected to the back of the key switch. There should be three wires: one red wire, one black wire, and one green wire.
3. Cut the red and black wires, leaving enough length on each end to connect them to the push button switch.
4. Connect one end of the red wire to one terminal on the push button switch, and connect one end of the black wire to the other terminal on the push button switch.
5. Connect the green wire to a ground point on the Mule's chassis. This will typically be a bolt or screw that is connected directly to metal.
6. Test the push button switch by pressing it while turning on the ignition. If everything is wired correctly, the Mule should start up without any issues.
It's important to note that this modification may not be legal in all areas, so be sure to check your local laws before making any changes to your vehicle's ignition system.
6/21/2023 7:14:29 PM •
ATVs
•
Answered
on Jun 21, 2023
HS400atv, will not power up. Battery is definitely charged. Ignition switch replaced once, week later had the same issue. Is there a module i should be looking for instead?
If your HS400ATV is not powering up even with a fully charged battery and you've already replaced the ignition switch, there may indeed be another module or component that could be causing the issue. Here are a few possibilities to consider:
1. Main Fuse: Check the main fuse for the ATV. It is typically located near the battery or within the fuse box. Ensure that the fuse is not blown and is making proper contact. A blown main fuse can prevent power from reaching the ignition switch and other electrical components.
2. Starter Solenoid: The starter solenoid is responsible for engaging the starter motor when you turn the ignition key. If the solenoid is faulty or not functioning correctly, it can prevent the ATV from powering up. Inspect the solenoid for any signs of damage or loose connections. Consider testing the solenoid or replacing it if necessary.
3. Kill Switch/Safety Interlock: Check if there is a kill switch or safety interlock feature on your ATV. These safety mechanisms are designed to prevent the ATV from starting under certain conditions, such as when the brakes are not engaged or if the ATV is not in neutral. Make sure these switches are in the correct position and functioning properly.
4. Wiring and Connectors: Inspect the wiring harness and connectors for any loose, damaged, or corroded connections. Pay close attention to the connections between the battery, ignition switch, and any other modules or components. Clean and tighten any loose connections, and repair or replace any damaged wiring or connectors.
5. Electronic Control Module (ECM): The ECM or other control modules could be a potential source of the issue. These modules control various electrical functions in the ATV. However, diagnosing and testing these modules often requires specialized tools and knowledge. It may be best to consult a professional ATV mechanic or an authorized dealer who can properly diagnose and test the modules if needed.
If you've checked these possibilities and the issue still persists, it is recommended to seek professional assistance. They will have the expertise and equipment necessary to diagnose and resolve electrical issues specific to your HS400ATV.
5/20/2023 5:22:45 PM •
ATVs
•
Answered
on May 20, 2023
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