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Kevin Posted on Jun 05, 2019

I just changed out the shifter of my 1996 Polaris Sportsman 4x4 400. I now can't get the linkage rods adjusted right. I can't get it to shift in reverse. Low gear doesn't seem to work now either.

I don't know if I have the rods installed improperly and don't know what position the bell cranks should be in. I've read every forum and every manual and can't understand any of them. All are so vague. Everything shifted fine before switching out shifters. I switched them out because the installed one was not correct for my model. Now I regret ever touching it.

5 Related Answers

Anonymous

  • 6982 Answers
  • Posted on Mar 16, 2009

SOURCE: Transmision Shifting Problem

Was the fluid you drained red or black? did it smell like trans or gear oil? With linkage disconnected, could you put trans in park by moving the lever on the side of the unit? Oil condition is likely a separate issue...most "blown" transmissions generally have normal operation of shift, it just dosen't do what you tell it to. two things likely going on are: linkage problem and likely in need of fluid/filter change.

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old fart58

  • 163 Answers
  • Posted on Jul 03, 2009

SOURCE: car will not shift into gear

Sounds like a linkage/cable to me. Disconnect the linkage at the transmission and move the shift actuator by hand to see if there is the same things happening. Don't try to do this with the engine running unless someone is holding the brake inside the car.

Anonymous

  • 3 Answers
  • Posted on Sep 26, 2009

SOURCE: Can't shift into reverse ( manual transmission )

I have the same problem on my 2005 cts. The shifter fork has two rubber bushings that attach at the transmission that break or give way. I assume they did this for a softer feel and to avoid vibration but it leads to the selector not engaging well when you go the extreme direction of reverse on the shifter as there is too much deflection. I replaced the bushings with washers as spacers and it seems to work as a "McGyver" fix. I do intend to get the parts needed from Cadillac to restore it to factory standards. Hopefully they have the parts. To fix the problem you have to go under the car. To get good access you have to disconnect the exhaust and the driveshaft. I did it without this and just tormented my poor hands but I wasn't willing to do all the other work while in my driveway. You simply take the clip holding the fork shaft onto the transmission selector end off and slide the small shaft out. I also took off the shifter side of the fork to study the thing a bit better. That takes a 13mm and a small allen wrench, 4.5 or 3/16, can't remember. Then replace the bushings or do as I did and stack some washers so as to get rid of the slack between the inside of the fork and the gear selector on the transmission. Assemble and try. If you have as good dexterity and tenacity at your fingertips as I do, you'll curse the day you attempted doing this without taking out all the other stuff. If you don't, take out all the other stuff to make room for your hands. The space is very confined. Good luck.

Anonymous

  • 3911 Answers
  • Posted on Sep 16, 2010

SOURCE: The manual transmission gear shift

take out the console, look on youtube for videos of others doing this. most likely you are going to need a saturn shifter bushing repair kit which you can get on ebay for less than 20 bucks.

Anonymous

  • 12 Answers
  • Posted on Apr 17, 2011

SOURCE: The gear shift is locked

It has a brake-transaxle shift interlock. You should just push the brake in to shift, but if you have done that, and it still won't shift, with foot on the brake, push the shifter all the way into park. Sometimes they don't always go into park all the way. Also if you park on a hill, it puts pressure on the btsi, so you cant shift it. Have someone push the vehicle back, just enough to take the pressure off and it should shift. I had this happen to me with my Grand Am.

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2004 Polaris sportsman 600 It will not go into park or into high range

linkage out of adj . those models are famous for that problem. maybe bent from abuse from jamming gear shift trying to get it to shift. use straight edge to check for bend in linkage. i bet it is bent or worn out fiber washers holding linkage on shifters shift. easy if correct adj
Oct 23, 2018 • Polaris ATV
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My 2005 Polaris sportsman 700 efi has a shift lever problem. It says in low where the high position should be. is it stripped or is there a way to adjust it?

your shift linkage could be out of adjustment. the two rods that run to your transmission. try disconnecting one and see if it shift *(without the engine running), then do the same thing for the other. if it shift into high without the low gear shift linkage disconnected, then they are out of adjustment.
Nov 03, 2017 • ATVs
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Hard to shift out of 1st gear

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Ranger Problems & Solutions [Archive] - PRC Polaris


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What is the correct of bell cranks on 1994 Polaris sportsman

the what? no idea what you're talking about
Oct 19, 2015 • ATVs
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Tranny works, shifter wont shift the gears. how to fix?

My 2005 Polaris ATP 500 requires I depress the right foot brake while shifting into reverse or down into low range. Perhaps some adjustment on the foot brake to make this work. Also check linkage to make sure it is not binding. Others say if the idle speed is too high, you may not be able to shift. Try shifting with the engine off to see if it goes into the gears, using the foot brake. If yes, try again while at low idle speed.
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What is the problem my ATV polaris 400 is stuck in reverse

you are going to have to adjust the linkage from shifter to tyran they all stretch over time had it happen many times on the Polaris.
Feb 21, 2015 • Polaris ATV
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I parked my Polaris 500 about a year ago just put new battery in started right up but doesn't go into foward or reverse

If it is stuck, try to rock it back and forth while attempting to shift. This has worked for me in the past. It sounds like oil wasn't replaced after going through mud / water before storing.
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1996 polaris sportsman 4*4 wont shift

You can try to adjust the linkage below the shifter should be 2 rods there one is low gear other is forward and backwards if that's doesn't do it then you have to pull trans out and sleeve the shift heads hope you can just adjust it

If you need further help, I’m available over the phone at https://www.6ya.com/expert/brandon_79b580f5a99c4386

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Sportsman 500 HO, stuck in reverse

Solution#1 worked perfectly. It only took about 15 minutes all together.
the side panel removes easily. It just slides out of the other panel. Once you have removed the handle (Shifter) and the other two bracket bolts, just place it back into the shifter housing and move it around. I was amazed at how easy this was to repair. I also turned the ignition to the on position to see if it was changing gears and it was.
Solution #1 repost originally posted by Jpach
I tried this today and it worked. Pull the sideplate from the ATV so that you have access to the gear shifter assembly. Unbolt the gearshift assembly from the mounting bracket. There are two bolts at the rear near the two rods that exit the assembly and three on the bottom. When the bolts are out, remove the assembly from the mounting bracket. Hold it in your hand and move the shift lever through all of the positions. This won't actually shift the transmission, but it should free up the rods in the assembly. Remount the assembly with the five bolts and it should now be able to shift out of reverse.
Apr 29, 2009 • Polaris ATV
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