SOURCE: Clutch will not disengage
Chances are the clutch lever assembly (where the cable attaches to the gearbox) has gotten out of position on the Axle push lever (the shaft that goes into the side cover and the lever is attached to). The shaft is splined for the lever to attach. Re-fit the lever on the shaft and try it now. If the splines are stripped then you may need to drill a 1/8" hole through the lever and shaft then insert a 1/8" cold roll split pin to anchor the two together.
The bottom of the axle shaft fits in the side cover and actuates a lever to separate the clutch plates. This mechanism could be bad.
If that is the case then get the entire COVER ASSEMBLY part number 5NY-15490-00. The assembly comes with a new shaft.
The clutch cover mount bolts should be 8 to 10 ft. lbs. This is not a factor in your problem.
Please rate this answer. Thanks Geoffgiggy!
SOURCE: '95 Yamaha YZ 125 clutch - stays in gear when clutch is pulled in
the plates will stick to each other because of oil
check the clutch lever at the motor and make sure it is moving the arm that pushes the pressure plate and make sure it is moving
SOURCE: !983 honda magna v45 clutch not engaging
if you rebuilt your carburetors you have made a mistake when you reassembled them a carb must sprsy a fine mist of "dry" fuel into the engine intake your carbs are flooding you need to check your fuel floats , jets and, don't forget to check the power piston circuit and, balance (sync) your carbs on the bike when you're done
your chuch is fine if you did not touch it
SOURCE: kawasaki ninja zx9r clutch problem
On your bike there are two clutch parts that can wear and cause this problem. The broken spring should be replaced but is not causing the problem. Check the bottom of the clutch release shaft #13102. The end of the shaft may be broken, bent or severely worn. The part the shaft engages with is the clutch rod #46102. It could be bent, broken or severely worn. This part is inside the clutch hub. Just remove the five springs and then the outer cover plate and the rod should be accessible.
SOURCE: 1987 yz125 clutch not working!
If you can see the actuator moving, but not disengaging the clutch, it usually means that the clutches are hanging up in the basket, or the actuator is bad and not releasing the clutches. The only way to tell is to take off the clutch cover and watch what happens when you pull the clutch.
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