Polaris 2005 Sportsman 400 Logo
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Samuel Rojas Posted on Oct 08, 2014
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Can operate atv for 20 minutes runs excellent then shuts down.cools off and same thing happens again

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Allan Snelgrove

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  • Posted on Jun 10, 2016
Allan Snelgrove
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I had an issue like this, it turned out to be the heat shield on the bottom of the gas tank. Most have the fuel pump in the gas tank and with the tank sitting in close proximity to the engine, when the engine heats it "boils" the gas and the fuel pumps don't like this situation. I replaced the heat shield on the bottom of the tank and have not had an issue since.

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  • Posted on Oct 15, 2014
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Sounds like it could be the ignition coil. Usually if the bike will start and idle good but quite when its put under load (driven) the coil is the problem. when the coil heats up it breaks down ,once the coil cools down the bike will run until the coil heats up again.

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Wayne McNeil

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  • Posted on Oct 08, 2014
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It sounds like you may possibly have several problems. How old is the engine coolant? How old is the engine oil? I ask these questions only because coolant does loose it's ability to cool the engine after it gets so old. Also, if the engine oil is old or of the wrong type, this too will cause the engine to run too hot and when that happens the engine has a temperature sensor that will shut that engine down and won't start until it cools again. So if it's a cooling issue then you need to rectify that. Change the coolant 50/50 and change the engine oil. Use 10w40 synthetic oil and see if that helps. If it doesn't then you may have an electrical issue such as weak ignition coil, weak stator coil, bad spark plug as any of them will cause the same symptoms. In regards to the mechanics of the engine i don't think you have any problems there. However, most owners neglect to have the valves adjusted and that is a detrimental mistake. That engine has to be able to suck and blow on time in order for it to perform like it should. If it's late getting it's air that will cause the engine to run too lean if it's too late getting it's air then that will cause temps to go too high as well. If your not mechanically inclined my suggestion to you is take it to a dealer and have the issues checked out further.

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  • Posted on Oct 08, 2014
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It sounds like the external coil is bad.

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96 polaris scrambler bared it over and putpiston and ringsit runs for 3 to 4 mins and shuts off and it keeps doing the same thing it wont start right back up until it cools down

when you rebuilt it did you find what killed it? lots of times crank seals go bad causing an air leak and they run lean and ruin the motor. could be happening still.
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Have a ploaris 400 2005 turns on runs great for bout 20 minutes then shuts down. wait bout 15 minutes will start and run again for a short time. What is the problem

most likely a fuel issue. has it been sitting up ? if so if its got a carb it prob gummed up, pour some seafoam into the gas tank with fresh gas and run it, try and keep it running with the throttle, it might clear some varnish out the carb if it not too bad, if tht dont work and it is a carb engine then the carb will have to be removed and cleaned. if it a FI engine then you got a bad full pump more than likely

If you need further help, reach me via phone at https://www.6ya.com/expert/allen_b068623c5003aa4b

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RUNS AND QUITS

You could try replacing the ignition coil. If it's failed, then it may run ok for a few seconds, but as it heats up it fails. Trying to start again immediately will be too soon for the coil to have cooled down. Leave it a few minutes to cool down and it will run again, but only for a few seconds again.
Hope that helps
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2005 Polaris Ranger shuts down when hot

Could be the coil pack going bad or fuel pump. Find the coil pack and spray water on the outside of it. Not a lot just a stream to keep it cool. It should be on top. Here is a video https://www.youtube.com/watch?v=woE4OIhCvAs
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2004 eiger 400 will run about 15 minutes then sputter and shut off. let it set for a few minutes and cranks and runs fine but does the same thing all over again, i installed new gas, new carb, new fo

Check the air cleaner and any ductwork for blockage. (Mouse nest?)

Inspect the fuel system. If the fuel line is out of place and too close to the exhaust or cylinder head, the fuel may be boiling inside the line so you don't get proper flow to the carburetor (this is one possible cause of vapor lock).

Is the choke actuator part of the new carburetor? Verify that the choke is opening when the engine warms up. If it is an automatic choke, inspect the vacuum line and thermostat controlling it. Try removing the vacuum line from the choke actuator and plugging it when the engine is warmed up, then see if the engine keeps running. If it does, the actuator diaphragm leaks when the choke is open.

Check the exhaust pipe for blockage.

If the engine has an EGR system or PCV valve, check those for proper operation. If carbon deposits cause abnormal operation of the EGR valve, the engine will kill when the valve opens too much (about the time the engine is warmed up).

If everything else is good, check the exhaust manifold for blockage by carbon deposits.
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