Miller Electrical Supplies - Recent Questions, Troubleshooting & Support

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Is there a operation manual for Miller and falls ATS

This manual is all I could find. Instructions and Parts List for Setting Up and Operating Millers Falls Langdon Acme Mitre Box, Langdon Mitre Box : Form No. M709 : Millers Falls Co. : Free Download, Borrow, and Streaming : Internet Archive I also found a few results on the web for "miller and falls generator automatic transfer switch". One of the results is a 240V Automatic Transfer Switch by Millers Falls that can be used with GSD7500 & GSD9000 Series Diesel Generators . This switch can be wired directly to the house or workshop mains power fuse box. In Automatic mode, the switch will automatically start the generator if mains power fails for whatever reason. Once the generator is up to full speed and generating voltage at 50Hz, the switch will feed the power into the required load point. When mains power is restored, the ATS will transfer load from the generator back to mains power then shut down the generator. This same function can also be performed in manual mode if required. The wiring of the ATS must only be performed by a licensed electrician. The solenoid operating mechanism of the ATS ensures a high-speed transfer of loads between alternate sources of power, regardless of current draw. These ATS transfer boxes are available in 3 models to suit Millers Falls GSD7500 & GSD9000 (silenced & open frame) diesel generators, GSD13000 diesel generators (silenced & open frame), GSC12000i-Y & GST11000A petrol generators
10/26/2023 1:42:37 PM • Miller... • Answered on Oct 26, 2023
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2006 Miller Trailblazer Pro 350d wont weld or generate power , in startup it will jump to 80volts then immediately drop to 0 , if it's the voltage regulator where is it located on the machine? Thanks

See attachment, item 9.

Go to

https://www.millerwelds.com/support/manuals-and-parts.

Enter Model/SN and download owners manual. Diagrams and parts lists are in the manual.

Check all fuses with an ohm meter for continuity.
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10/19/2023 1:45:06 PM • Miller... • Answered on Oct 19, 2023
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Miller Trailblazer 325 (Kohler) Trailblazer welder/generator. It has an idle problem. The machine running only on high RPM. Not going back to idle. Any idea why?

Question edited for clarity. Question moved to a better category. You model says it has electronic speed control and needs setting by a dealer. This model shows adjustment. If it has a carburetor, you should be able to adjust idle speed. https://www.manualslib.com/manual/1163862/Miller-Trailblazer-275-Dc.html?page=48 https://www.google.com/search?q=miller+trailblazer+325+engine+speed+adjustment ..
10/4/2023 4:08:53 AM • Miller... • Answered on Oct 04, 2023
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How do i change cool mode in bluestar

The process for changing the cool mode on a Miller Blue Star 6000 Electric Start 120V DX, 240V TWLK welding generator will depend on the specific model and year of the machine you have. Here are a few things you can try:
  1. Check the manual of the welder, it should have instructions on how to change the cool mode on the Blue Star 6000.
  2. Some models have a button or switch on the control panel that needs to be pressed or flipped to change the cool mode.
  3. Some models may have a menu on the display screen where you can navigate to and change the cool mode.
  4. If the manual and the control panel do not provide any information on how to change the cool mode, it may be necessary to take your welder to a qualified Miller Electric welder repair service center for diagnosis and repair.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. It's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue if needed. Please note that some models may have different ways to change the cool mode, it's important to refer to the manual or consult with the manufacturer for further information.
1/22/2023 11:11:55 AM • Miller Blue Star... • Answered on Jan 22, 2023
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Why would the welder on the miller trailblazer 250G 4000 watt generator welder quit working but the generator still works?

There could be a few different reasons why the welder on the Miller Trailblazer 250G 4000 watt generator welder would quit working but the generator still works. Here are a few things to check:
  1. Check the welding settings, make sure they are appropriate for the type of welding you are doing. Make sure the voltage and amperage are set correctly.
  2. Check the ground connection, make sure it's clean and tight. The ground connection must be secure for stable welding.
  3. Inspect the welding cables and make sure they are in good condition and that the connections are tight.
  4. Check the welding gun and make sure it's clean and in good condition.
  5. Check the main contactor and make sure it's engaging and disconnecting properly.
  6. Check the main circuit breaker and make sure it's not tripped.
  7. Check the power output of the generator and make sure it's within the correct range.
  8. Check the control circuit and make sure that it's not damaged or malfunctioning.
  9. Check the engine oil level and make sure it's not too low, low oil level can cause the engine to overheat and stop working.
  10. Check the air filter and make sure it's not clogged, if the air filter is dirty, it will cause the engine to run hot.
It's important to check the manual of the welder for troubleshoot steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 11:02:16 AM • Miller... • Answered on Jan 22, 2023
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Kubota m900 operapor hand book

Un manuel d'utilisation pour un Kubota M900 est un document qui fournit des instructions d?taill?es sur l'utilisation et l'entretien du tracteur. Il peut inclure des informations sur les sp?cifications techniques, les proc?dures d'utilisation, les diagnostics de d?fauts, les sch?mas de c?blage, les pi?ces de rechange et bien plus encore. Pour obtenir un manuel d'utilisation pour un Kubota M900, vous pouvez :
  1. Contactez le fabricant : vous pouvez contacter le service client?le de Kubota et demander un manuel d'utilisation pour le M900. Ils pourraient vous envoyer une copie ?lectronique ou imprim?e du manuel.
  2. Recherchez sur internet : Vous pouvez effectuer une recherche en ligne pour trouver des manuels d'utilisation pour le Kubota M900. Il est possible que d'autres personnes ayant d?j? achet? ce tracteur aient partag? leur manuel en ligne.
  3. Consultez les concessionnaires locaux : Vous pouvez ?galement vous rendre chez un concessionnaire Kubota local et demander un manuel d'utilisation pour le M900.
Il est important de noter que pour assurer une utilisation s?re et efficace du tracteur, il est recommand? de lire attentivement et de suivre les instructions du manuel d'utilisation.
1/22/2023 10:45:41 AM • Miller 907068... • Answered on Jan 22, 2023
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How do you remove a center pulley assembly from Kubota deck RCK54-24G?

Removing the center pulley assembly from a Kubota deck RCK54-24G will require some specific steps, and tools, as well as some knowledge of mechanical systems. Here are some steps you can follow:
  1. Park the machine on a level surface and engage the parking brake.
  2. Remove the belt cover by removing the fasteners or clips that hold it in place.
  3. Remove the belt by releasing the tension on the idler pulley and slipping it off the pulleys.
  4. Use a socket or wrench to remove the center pulley nut and washer.
  5. Use a puller or gear puller to remove the center pulley from the shaft.
  6. Clean the pulley assembly, shaft, and deck.
  7. If the pulley is damaged, it should be replaced.
  8. Reinstall the pulley assembly in the reverse order of removal.
  9. Tighten the center pulley nut to the specified torque.
  10. Check the belt alignment and adjust it if necessary.
It's important to follow the manufacturer's instructions and use the right tools and equipment when working on the machine. If you are not familiar with the mechanical systems, it's best to take the machine to a qualified Kubota repair service center, they will be able to diagnose and fix the issue.
1/22/2023 10:34:25 AM • Miller 907068... • Answered on Jan 22, 2023
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Kubota f3060 How do you release the pto to allow removal of the front mower deck

Releasing the PTO (Power Take Off) on a Kubota F3060 tractor to allow removal of the front mower deck can typically be done by following these steps:
  1. Park the tractor on a level surface and engage the parking brake.
  2. Locate the PTO engagement lever, it's usually located near the operator's seat or on the right side of the tractor.
  3. To release the PTO, move the engagement lever to the "disengaged" position.
  4. Once the PTO is disengaged, you should be able to remove the mower deck.
  5. To remove the mower deck, locate the lift lever, which is usually located near the operator's seat, and raise the mower deck to the highest position.
  6. Locate the deck attachment points, they are usually located on the front and rear of the deck.
  7. Remove any pins, bolts or clamps that are holding the deck to the tractor.
  8. Carefully remove the deck from the tractor.
It's important to follow the manufacturer's instructions and use the right tools and equipment when working on the machine. If you are not familiar with the mechanical systems, it's best to take the machine to a qualified Kubota repair service center, they will be able to diagnose and fix the issue.
1/22/2023 10:31:59 AM • Miller... • Answered on Jan 22, 2023
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Welder wiring diagram

The number and location of connection points on a Miller welder when removing the welder and motor from its casing will depend on the specific model and year of the machine you have. Here are a few things you can try:
  1. Check the manual of the welder, it should have a wiring diagram that shows the number and location of connection points on the welder.
  2. If you don't have the manual, you can find wiring diagrams for most Miller welders on the Miller website, you can download it from there.
  3. If you are not able to find the wiring diagram for your specific welder model, it may be necessary to contact Miller Electric and request a copy.
  4. If you are not familiar with reading wiring diagrams or if you are not comfortable working with electrical equipment, it is best to take your welder to a qualified Miller Electric welder repair service center, they will be able to provide you with the necessary information and help you troubleshoot the issue.
Please note that some models may have different ways of wiring, it's important to refer to the manual or consult with the manufacturer for further information.
1/22/2023 10:00:51 AM • Miller... • Answered on Jan 22, 2023
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Why miller bobcat 250 runs great and generator works but wont weld fuses are good ?

If your Miller Bobcat 250 runs great, the generator works, but the welder will not weld, even though the fuses are good, it could be caused by a few different things. Here are a few things you can try to fix the issue:
  1. Check the welding settings, make sure they are appropriate for the type of welding you are doing. Make sure the voltage and amperage are set correctly.
  2. Check the ground connection, make sure it's clean and tight. The ground connection must be secure for stable welding.
  3. Inspect the welding cables and make sure they are in good condition and that the connections are tight.
  4. Check the welding gun and make sure it's clean and in good condition.
  5. Check the main contactor and make sure it's engaging and disconnecting properly.
  6. Check the main circuit breaker and make sure it's not tripped.
  7. Check the power output of the generator and make sure it's within the correct range.
  8. Check the control circuit and make sure that it's not damaged or malfunctioning.
It's important to check the manual of the welder for troubleshoot steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 9:58:45 AM • Miller 2012... • Answered on Jan 22, 2023
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Miller blue star 6000 generates great but when welding, motor surges and seems to be welding very hot, no matter the engine speed

If your Miller Blue Star 6000 Electric Start 120V DX, 240V TWLK welding generator is generating power but the engine surges and the welding is too hot, there could be a few different things causing the problem. Here are a few things you can try to fix the issue:
  1. Check the engine speed and make sure it's set to the correct RPM for the type of welding you are doing. Lowering the RPM can help to reduce heat.
  2. Check the welding settings, and make sure they are appropriate for the type of welding you are doing. Make sure the voltage and amperage are set correctly.
  3. Check the ground connection, and make sure it's clean and tight. The ground connection must be secure for stable welding.
  4. Inspect the welding cables and make sure they are in good condition and that the connections are tight.
  5. Check the welding gun and make sure it's clean and in good condition.
  6. Make sure that the air filter is clean and not clogged, if the air filter is dirty, it will cause the engine to run hot
  7. Check the engine oil level and make sure it's not too low, a low oil level can cause the engine to overheat.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and
1/22/2023 9:56:47 AM • Miller Blue Star... • Answered on Jan 22, 2023
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FAST IDLE PROBLEM

A fast idle problem on a Miller Trailblazer 275 DC welder generator can prevent the machine from recognizing an arc and starting the welding process. Here are a few things you can try to fix the problem:
  1. Check the fast idle control and make sure it's not stuck in the off position. If it is, try moving it to the on position and see if the welder recognizes the arc.
  2. Check the fast idle solenoid and make sure it's not damaged or corroded. Clean it with a contact cleaner if needed, or replace it if it is damaged.
  3. Check the wiring going to the fast idle solenoid and make sure there are no loose or corroded connections.
  4. Check the Engine RPM, it should be around 2000 RPM, if not, check the governor and carburetor settings.
  5. Check the fast idle switch, it could be stuck or damaged,
It's important to check the manual of the welder for troubleshoot steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 9:54:02 AM • Miller... • Answered on Jan 22, 2023
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E5 error

E5 error on a Miller Blue Star 6000 Electric Start 120V DX, 240V TWLK welding generator could indicate a problem with the generator's voltage regulator. The E5 error code is specific to the Miller welders, and it's not a general error code that could be found on other brands. The voltage regulator is responsible for controlling the output voltage of the generator to ensure that it stays within a safe range. If the voltage regulator fails or a malfunction, it can cause the generator to produce too much or too little voltage, which can cause the E5 error code to appear. Here are a few things you can try to fix the problem:
  1. Check the voltage output of the generator, and make sure it's within the correct range.
  2. Inspect the voltage regulator, and make sure it's not damaged, corroded, or lose connections.
  3. Check the wiring going to the voltage regulator, and make sure there are no loose or corroded connections.
  4. Check the engine oil level and make sure it's not too low.
  5. Check the air filter and make sure it's not clogged.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 9:49:58 AM • Miller Blue Star... • Answered on Jan 22, 2023
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Need wiring diagram for aead 200-le miller charging system with stater under fly wheel

The wiring diagram for the charging system on a Miller Aead-200le Constant Current AC/DC Arc Welding Generator Gas Powered will be provided in the operator's manual for the machine. The manual will have detailed information on the wiring diagram of the charging system, including the connection and function of the starter under the flywheel. It's important to refer to this manual for specific instructions and guidelines for the wiring diagram of the charging system. You can find the manual on the Miller website or you can contact Miller Electric and request a copy of the manual. If you cannot find the manual or if you are not familiar with reading wiring diagrams, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to provide you with the necessary information and help you troubleshoot the issue.
1/22/2023 9:46:54 AM • Miller... • Answered on Jan 22, 2023
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Repair manual for miller big blue air pak with deutz diesel engine

The manufacturer's repair manual for the Miller Big Blue 400D CC Duetz F3L2011 engine is known as the "Miller Big Blue 400D CC/CV Diesel Engine Driven Welding Generator Service Manual" (part number: 907596). It provides detailed information on troubleshooting, repair, and maintenance procedures for the engine and welding generator. This manual can be obtained from Miller Electric or an authorized Miller distributor. It can also be found on the Miller website, you can download it from there. It's important to refer to this manual for specific instructions and guidelines for troubleshooting, repairing, and maintaining your Miller Big Blue 400D CC Duetz F3L2011 engine. Please note that this manual is for the Engine, you should have a separate manual for the welding generator itself, it's important to refer to the manual for the welding generator for specific instructions and guidelines for troubleshooting, repairing, and maintaining your Miller Big Blue 400D CC welding generator.
1/22/2023 9:44:57 AM • Miller Big Blue... • Answered on Jan 22, 2023
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Unstable arc when stick welding

An unstable arc when stick welding can be caused by a few different things. Here are a few things you can try to fix the problem:
  1. Check the electrode holder and make sure it is clean and tight. If it is loose or corroded, it can cause an unstable arc.
  2. Check the ground clamp and make sure it is clean and tight. The ground connection must be secure for a stable arc.
  3. Check the welding cables and make sure they are in good condition, not damaged, and that the connections are tight.
  4. Check the welding gun and make sure it is clean and in good condition.
  5. Check the welding settings, and make sure they are appropriate for the type of welding you are doing. Make sure the voltage and amperage are set correctly.
  6. Check the welding rod, if it's too short, it could cause an unstable arc.
  7. Check the engine, and make sure it's running smoothly and that it's producing enough power.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 9:41:56 AM • Miller... • Answered on Jan 22, 2023
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Millermatic 135 wire speed control , runs on high all the time. Everything else works fine. How to troubleshoot the problem?

If the wire speed control on your Millermatic 135 welder is running on high all the time, there could be a few different things causing the problem. Here are a few things you can try to troubleshoot the issue:
  1. Check the wire speed control knob and make sure it is not stuck in the high position. If it is, try gently moving it to the low position and see if the wire speed changes.
  2. Inspect the wire speed control potentiometer (pot) and make sure it is not dirty or damaged. Clean it with a contact cleaner if needed, or replace it if it is damaged.
  3. Check the wiring going to the wire speed control pot and make sure there are no loose or corroded connections.
  4. The problem could be with the circuit board, check for any loose connections or damaged components, and make sure they are not overheating.
  5. Check the voltage and amperage of the welder. Make sure it's set to the correct settings for the type of welding you are trying to do.
It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. If you are not able to find the problem or if you are not familiar with welding equipment, it's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue.
1/22/2023 9:39:19 AM • Millermatic 212... • Answered on Jan 22, 2023
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HOW DO I SWITCH THE MAINTENANCE CALL OUT LIGHT OFF?

The process to turn off the maintenance call-out light on a Miller Big Blue 350 PipePro welder will vary depending on the specific model and year of the machine. Here are a few things you can try:
  • Check the manual of the welder, it should have instructions on how to reset the maintenance call-out light.
  • Some models have a button or switch on the control panel that needs to be pressed or flipped to reset the light.
  • Some models may require you to enter a code or sequence of buttons to reset the light.
  • If the light is still on after trying these steps, it may be necessary to take your welder to a qualified Miller Electric welder repair service center for diagnosis and repair.
It's important to check the manual of the welder for troubleshooting steps, also check the warranty of the welder and see if it's still covered by the manufacturer. It's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue if needed. Please note that some models may have different ways to reset the maintenance call-out light, it's important to refer to the manual or consult with the manufacturer for further information.
1/22/2023 9:33:42 AM • Miller Big Blue... • Answered on Jan 22, 2023
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I have a 1995 miller legand gas welder How do i clean Sliprings and where are the sliprings located on onan engine

To clean the slip rings on your 1995 Miller Legend gas welder, you will need to follow these steps:
  1. Locate the slip rings on the Onan engine. They are typically located near the rotor of the alternator, on the end opposite the drive shaft. They will look like small, cylindrical pieces of metal.
  2. Turn off the welder and disconnect the power source.
  3. Use a wire brush to clean the slip rings by gently brushing away any dirt, debris, or corrosion. Be sure to brush in the direction of the rings' rotation.
  4. Use a clean rag or compressed air to remove any remaining debris.
  5. Reinstall the brushes and check that they are making good contact with the slip rings.
  6. Turn on the welder and check that the machine is running smoothly.
It's important to use caution when cleaning the slip rings, as they are a critical component of the electrical system and can be easily damaged. It's important to check the manual of the welder for troubleshooting steps and also check the warranty of the welder and see if it's still covered by the manufacturer. It's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue if needed.
1/22/2023 9:31:38 AM • Miller... • Answered on Jan 22, 2023
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Fuel light gauge problem

If the fuel light on your Miller Trailblazer 325 EFI welder 907512 is reading full when the tank is almost empty, it could be caused by a few different things:
  • Firstly, the issue could be with the fuel level sensor, which is responsible for sending the signal to the fuel gauge. The sensor may be malfunctioning or damaged, and it will need to be replaced.
  • Secondly, the problem could be with the wiring or connections of the fuel level sensor. Check for any loose or corroded connections, and make sure all connections are tight.
  • Thirdly, the problem could be with the gauge itself. The gauge may be malfunctioning and will need to be replaced.
  • Lastly, the issue could be with the electronic control module (ECM) it may be interpreting the signal incorrectly.
It's important to check the manual of the welder for troubleshoot steps, also check the warranty of the welder and see if it's still covered by the manufacturer. It's best to take your welder to a qualified Miller Electric welder repair service center, they will be able to diagnose and fix the issue. They have the right tools and knowledge to troubleshoot the problem and make the necessary repairs.
1/22/2023 9:29:21 AM • Miller... • Answered on Jan 22, 2023
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