Welding Tools - Page 6 - Popular Questions, Answers, Tips & Manuals

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Where does the gas line connect on a micro torch?

A micro welding torch should be a smaller version of a full size welding torch - identical apart from size. It is most important a user thoroughly familiarises himself or herself with the correct usage and safety precautions because failure to observe the correct procedure can result in extreme danger. A flashback can have potentially serious consequences... A person who is thoroughly conversant with the procedure and safety will know how to connect the hoses to the welding torch and to the cylinders - if it is a quality unit, it is an intuitive process due to the fuel gas fittings being left hand thread and the oxygen normal or right hand thread and the hoses are or should be different colours with blue being the norm for oxygen and red or orange for the fuel gas. One final word - never, ever, under any circumstances use a lubricant on the threads of the oxygen bottle or associated fittings...
12/26/2020 2:22:35 PM • Welding Tools • 83 views • 0 helpful votes
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20511 wire welder. Why is wire popping like popcorn at all settings?

Dirty work. Too much current. Incorrect wire. No gas etc etc etc
12/27/2020 2:29:52 PM • Craftsman... • 77 views • 0 helpful votes
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Do you have a Diagram for miller big 40?

This may be useful; https://www.manualslib.com/manual/103859/Miller-Electric-Big-40g.html
12/11/2020 5:32:03 PM • Miller Welding... • 100 views • 1 helpful votes
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Hi, my dad has an Eland 175 welder. It was working perfectly but he then tried running it on a generator. The welder kind of worked but the stopped welding. Wire, gas, solenoid, fan, big relay all work fine. I removed and metered the diodes and they are fine. 2 fuses are fine. 6 large capacitors seem ok and no apparent burns or blowouts on the circuit board. Checked the earth cable and that appears to be fine as well. No apparent amps going doing the wire although I'm not 100% sure how to check that. Any ideas? Thank you

It would seem the low current control side of the welder is working ok - you squeeze the trigger of the torch and the wire comes out and the gas flows and the the main contactor clunks? I doubt running on a generator has anything to do with the problem and it was coincidence - if the generator voltage surge or spike was going to cause a problem it would be the control side, the sensitive electronics. The high current side is much more robust. Welding current is supplied to the torch through a cable and is connected to the wire by the copper tip the welding wire is pushed through. Don't worry about measuring the amps - measure the voltage through the circuit from mains voltage going into the big transformer, probably 20 - 40 volts AC from the transformer, being changed to DC and reaching the contactor and then leaving the contactor and being delivered to the torch when the trigger is operated. If the big transformer is ok, the most common problem is with the torch assembly where the constant flexing in use often damages the pipe, wiring, main cable and welding wire liner - a lot is forced into that thick tube supplying the torch which is why professional welding machines tend to use the Eurotorch so a spare torch assembly can simply be plugged into the machine and the welding job completed.
10/31/2020 11:02:57 PM • Welding Tools • 234 views • 0 helpful votes
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I need plasma cutters

If you need plasma cutters visit this site https://plasmacuttershub.com
12/2/2020 7:14:03 AM • Welding Tools • 48 views • 0 helpful votes
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Need a wiring diagram for hayter mighty midget welder

notify manufacturer
11/23/2020 4:57:17 PM • Welding Tools • 54 views • 0 helpful votes
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Need a manual for a Masterctaft Mig/flux welder model # 117-047

Contact Mastercraft directly to inquire.
9/15/2020 2:36:31 PM • Welding Tools • 209 views • 0 helpful votes
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Hobart 10000 welder it will start fine but will not weld or produce any power the breakers are all ok i found the f1 fuse on the motor its good checked for broken wires dont see one yet please help only has 135 hrs on it

Could be lots of things, maybe a problem with the armature or rotor brush gear or output regulator. You really need a service manual...
5/12/2020 1:20:24 PM • Hobart Welding... • 2,292 views • 0 helpful votes
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My sip 180 mig wire feeding but no arc and gas valve not opening, push in contact or manually I get power on wire but no gas, I suspect contactor, any ideas?

It could be the circuit that supplies the current that closes the contactor. You need to check the switching circuit with an ohm meter, the contactor coil with the ohm meter and finally the voltage on the contactor coil..
9/21/2020 11:47:41 AM • ARC Welding... • 56 views • 0 helpful votes
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I need a manual for a Dynamic power wm130ng gasless mig welder,to explain what the switches are for ?

Contact Dynamic Power to request the manual.
8/2/2020 3:08:07 AM • Welding Tools • 176 views • 0 helpful votes
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I have a century quick fix wire feed 117-034-901 can I hook up gas to it? Does it require gas? When welding it pits a little and I see a brass nipple on the lead where the gas might connect.

Metallic inert gas or mig welding for short - unless using flux cored welding wire, an inert gas is an essential part of the welding process. The torch and tube assembly usually consists of a welding cable to carry the welding current to the wire tip of the torch, a wire liner through which the welding wire is delivered and a nylon tube through which the gas is delivered and a return wire from the trigger. The whole is encased in a single heavy duty tube. I suppose the nipple could be the gas inlet - why not try it and see...
5/16/2020 8:52:34 PM • Century Welding... • 1,324 views • 0 helpful votes
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I have a miller 302 trailblazer. the hour meter does not display and the unit will not go into high idle when switched to high idle. Unit does nor low idle in idle position.

See the Manual http://pdfstream.manualsonline.com/b/b860b762-6ce5-4af0-8a92-75cde2fadb06.pdf
3/25/2020 12:39:21 PM • Miller Welding... • 1,279 views • 0 helpful votes
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How do I get a manual for the Lenk LPT-500 torch

It is possible to contact a vendor online: https://www.wlenk.com/contact.php
5/26/2020 8:55:51 PM • Welding Tools • 217 views • 2 helpful votes
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250 ranger gas welder. Why wouldn't it shut off?

Check and clear gas valve for possible failure
3/4/2020 4:40:09 PM • Lincoln Welding... • 934 views • 0 helpful votes
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MY LINCOLN WIRE-WELDOR QUIT .... IT STARTS AND FEEDS WIRE BUT NO SPARK IN ANY SETTING. WHEN I TRIGGER THE HANDLE IT CLICKS LIKE NORMAL BUT NO VOLTAGE MAKES IT . 1 USE CO2 MIXTURE

Most mig welders use an electro-mechanical contactor to switch the welding current through to the torch and others use an electronic means. The heavy current transformer, rectifier and chokes are robust and rarely fail. If welding a high duty cycle they are protected by a thermal breaker that cuts the power until the unit has cooled. You need to check welding current is available from the transformer, through the rectifier and choke and if so the problem is likely with the contactor.
4/20/2020 6:21:12 PM • Lincoln Welding... • 240 views • 0 helpful votes
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Change polarity on older mac mig welder

https://www.youtube.com/watch?v=_yTnfRS9B04 So, for gasless MIG welding polarity (when using flux core wire), your MIG welding polarity settings should be set to direct current electrode negative (or DCEN). With DCEN, the negative terminal inside your machine is hooked up to your electrode (your MIG gun) while the positive terminal is hooked up to your ground. https://makemoneywelding.com/how-to-set-your-mig-welding-polarity-settings/
3/22/2020 2:09:21 PM • Welding Tools • 284 views • 0 helpful votes
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