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Posted on Sep 14, 2017
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My clutch basket came loose as i striped it down i noticed the washer behind the nut that holds the basket on was quite abit big for the shaft then i pulled the basket off and there was a other washer behind it ,this washer was difrent it had the shape of the spline on the inside of the washer... are these washers the right way round or is this why it came loose

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Steve P

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  • kawasaki Master 3,912 Answers
  • Posted on Sep 15, 2017
Steve P
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Sounds like they were put in in the wrong place.. swap them..tighten with an air tool...the washer with the splines goes between the basket and the inner hub..the big washer goes behind the clutch basket.(goes on the shaft first)

5 Related Answers

Anonymous

  • 83 Answers
  • Posted on Dec 07, 2008

SOURCE: clutch rattle

no there is not a kit available. I have tried it myself before and used other spec material for the damper in the clutch and made the rivets myself. Worked great but is very timely. I'd actually recommend buying a new basket. The side pedals on the original basket often get grooves from the clutch plates wearing on them which can cause clutch chatter too.

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onyeredson

Paul W

  • 404 Answers
  • Posted on Jan 21, 2009

SOURCE: 1991 Kawasaki KX 250 super tight clutch

Hi!
Help is at Hand (Excuse pun),
This problem described strongly relates to a seizing clutch cable or frayed.
If you remove it try and pull/push the inner with your fingers there should be No resistance, you may get away with a good oiling but I would recommend replacement.
Good Luck!
Paul 'W'
Onyer~EDson(:0) {#><
Please remember to politely rate my effort!

Knight 007

Murtaza Akberali Versi

  • 767 Answers
  • Posted on May 11, 2009

SOURCE: something is rattling in tranny or engine?

Its worth openning again the side cover and re-inspect that nut, not bad too if you can remove the clutch basket taking care of the plates as how they are fitted so that you don't get confused on assembling.
Check for the wear on the basket where the clutch plates go in and are thn driven especially those notches, check too the gear that mashes with the clutch system for any wear and not bad to check the springs too in the clutch basket.

Hope this helps .

Anonymous

  • 2050 Answers
  • Posted on Jul 28, 2009

SOURCE: how to remove the clutch from my kdx 200

The simple way to do it is borrow an electric impact gun. (1/2" drive) If you jam something in there you can damage things.

kevmx2003

  • 86 Answers
  • Posted on Mar 10, 2010

SOURCE: removing clutch basket nut

undo anti clockwise.

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