Psi 2500 Mobile Pressure Washer 5hp Honda Engine Logo
Posted on Jun 08, 2011
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Honda 5hp engine only runs when choked. When choke is pushed in the engine shuts down. Pressure cleaner was running fine today for 90 minutes. Then the engine stopped. I was able to restart it for a few seconds. Then it stopped again. Engine will run if choked. Checked oil level. OK Checked choke linkage and governor linkage. OK Gas tank is full.

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Marvin

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  • Psi Master 85,242 Answers
  • Posted on Jun 08, 2011
Marvin
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Hello
You may have a clogged main jet in the carburetor, remove the engine shroud to expose the carburetor, the carburetor will be held on in most cases by tow bolts and then a basket underneath, remove the carburetor and flip it over in a rag to catch the fuel, then remove the screws holding the fuel float bowl on, carefully work the bowl loose to avoid tearing the bowl gasket, if you do damage it you will need a carburetor repair kit. Once the float bowl is removed remove the floor and the needle valve at the fuel inlet, set them aside, using a can of spray carburetor cleaner spray the inside of the carb and then blow through the jets with compressed air to dislodge the dirt (this is a must) that is obstructing fuel flow and causing the lean stall out, reverse and reinstall you should be good to go.

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I have a wood splitter that has a honda GCV160 5HP engine, when I choke it to start, it does find, but when I push the choke in, the engine will not run smoothly, it acts like it's not gettingg en

Sounds like debris in the carburettor. The carbs on these are relatively simple things which come apart easily. Check for debris or water in the float-bowl, and ensure both your idle and main jets are clear and you can see daylight through them.
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The problems you describe are usually indicative of a blockage in the fuel system somewhere in the carburator or a damaged gasket that's letting in too much air. With the choke on, the vacuum in the carb goes way up and forces more gas through. Remove the carb and check the gaskets and insulator if it has one. Then check the float bowl for debris and blow out all the passages in the carb.
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First try adding fuel system cleaner to the gas tank. Do NOT go overboard. No more than double the recommended mix ratio.
The alternative is to remove the carb, open the bowl and spray out the jets and venturi with carb cleaner.

Its possible you may help it by removing the air filter and spraying every orifice you find on top of the carb. With carb cleaner. Be very carefull not to flood, pool carb cleaner in intake as this is not healthy for engine either. You can do this with engine running, so as not to pool, but slowly is best, both in engine speed and volume of carb cleaner.
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pour a large amount of carburator cleaner into the gas tank
run the engine for five minutes then shut it off and let it sit for a couple of days.
then start it and see if it runs any better
the longer you let it sit with the carb cleaner in it, the better it should run
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It sounds like it has been tipped or too much oil has been put in. This would explain the oil in the air filter. First check the oil level. Then you need to clean the oil out of the carburetor. It is dirty or plugged and that is why it only runs when choked. You can try a spray-in carb cleaner but the best thing is to remove it (if you are handy enough) and soak it in varsol for 24 hours. Good luck
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Dear LC39B,
Is it possible you are blaming the wrong part of the machine? Did you try the Honda Motor on its own? I am asking , because if the pump of the washer has some fault or a bit jammed, this will demand a lot of power from the Honda. You can try the Honda with no water connection and no gun.
Regarding the Honda motor, you should check the electrical system also. I am saying this because you did not mention it, in your service procedure.
Regards,
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