Pramac GBW30P Encl Diesel Genset w/Perkins Eng Logo

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Posted on Aug 03, 2010

A 3 cylinders perkins (400 series) generator injector pump was removed without setting the timing. putting the injector back, the engine have miss timing. After several trials, engine cannot starts. How do I do timing since the timing mark on the gear did not work.

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Larry Cowan

  • 274 Answers
  • Posted on Oct 23, 2009

SOURCE: MY Perkins generator 2300 series crank but can not

I take it it's diesel. Have you renewed filters? Bleed fuel system Make sure there is plenty of diesel flowing out of tank (pipe not blocked) Check lift pump working

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kel1guy2002

Kelly

  • 3740 Answers
  • Posted on Jun 26, 2010

SOURCE: perkins 3 cylinder powered pramac generator

Start looking at your safety circuits.

1. High water temp
2. Low Oil
3. Low water etc...

From the manual these are the protection circuits.

• Engine protection: low oil pressure, high engine temperature.
• Genset protection: under/over voltage, overload, battery charger failure, battery voltage out of limits,
under/over frequency, start failure.
• Circuit breaker protection: IV poles.
• Differential protection.


Any one of them will trip the fuel relay closed. What you may be able to do is disconnect one at a time each protection circuit and see when the fuel relay opens. (Make sure to reconnect each one if it had no effect on the fuel solenoid)

Once you isolate which circuit it is in then you can chase wires or change the bad switch.

Thanks for choosing FixYa.

Kelly

Anonymous

  • 8 Answers
  • Posted on Jun 04, 2011

SOURCE: What is the size Battery (cranking amp) needed for

Use a 120 amps battery

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How to remove starter from a 4 cylinder perkins engine

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The gent set is Perkins 135 KVA after overhauled it refuses to start please the injector refuses to supply fuel to the nozzle

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Diesel fuel pump/installation

If we're talking about the thing that has a pipe to each of the cylinders on your engine then the answer is Yes, your injector pump must be correctly timed in order for the engine to run properly. This is the part of the diesel that does what a distributor on regular car engine does, namely ignition timing.

The exact procedure for setting the timing depends on what model of engine you have, get a manual from Perkins to be sure.

That said it usually goes like this:
1 - make sure the engine has the correct cylinder at TDC, this makes the gear connected to the camshaft be in the correct position.

2 - Set the pump at the correct position, this will either involve looking at a mark in a window on the pump (standyne pumps), or looking at the keyway in the shaft of the pump, etc.

3 - Bolt the pump into place on the engine making sure the gears/drive meshes nicely. Connect all the fuel lines to the pump.

4 - purge the injectors by loosening each fuel line at the cylinder end and cranking the engine until fuel comes out of the pipe, then tighten it back up.

5 - Crank the engine and start it, check the rpm.

Rank this answer if it helped,
Carl
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