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Posted on Jul 10, 2010
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Clogged regulator? when my coleman gas camping grill is all hooked up, and i turn the burner knob on, the gas comes out for a second and then stops as if its being turned back off. if i turn it off and wait a few seconds, and turn it back on, it does it again.

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Tony R.

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  • Posted on Jan 26, 2013
Tony R.
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The connector on the regulator for attaching a disposable propane cylinder has a sintered bronze filter in the tip of the brass probe tube that is prone to clogging, or the bronze pellets get hammered down over time, restricting gas flow, and this will cause a portable grill or camp stove to perform poorly. The filter is so fine that it takes very good eyesight and bright light to see that it isn't solid metal, or use of a strong magnifying lens. The best solution is to buy a new Coleman regulator assembly. If you are unable to get a new regulator assembly and have the skills and the tools, you can try drilling a very small hole on the side of the probe tube with a #60 drill bit, just below the bronze filter, but near enough the end of the tube so that the hole will be past the plastic seal when the disposable cylinder is fully screwed into place. You should avoid drilling directly into the end of the probe tube, as the end of it is used to depress the Schrader valve in the disposable cylinder to allow gas to flow. A #60 wire gauge drill bit is only 0.040 inch (1.016 mm) in diameter, but makes a hole large enough to supply sufficient gas to a portable grill or a dual-burner camp stove. If you choose to perform this work, the probe should be removed from the regulator body and the Schrader valve core in the tube should be removed before drilling. Be sure to clean all brass and bronze particles out of the probe tube before re-installing the Schrader valve core and the screwing the probe into the regulator. Use a removable-grade thread locking compound to secure the probe in the regulator body and don't over-tighten it, so as not to compress and damage the rubber gasket. Allow the thread locking compound to cure for several hours before attempting to use the regulator. Keep in mind that this modification increases the likelihood of dirt getting into the needle valves and jets of your stove or grill, which can cause maintenance problems in the future.

Douglas Jensen

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  • Master 494 Answers
  • Posted on Jul 10, 2010
Douglas Jensen
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Hello,
Disconnect the disposable bottle and make sure the stove's gas adapter is not clogged with insect debris or something. Also make sure your bottle is not empty by trying another one just in case! Douglas

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Lloyd, the regulator isn't working. But the problem generally, easily solved, if you follow the directions below.

To solve this problem, first be sure you have adequate gas in the tank. If that checks out OK, do the following:

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Hello,
You may have turned the gas tank valve on too fast. Turn it back off, disconnect it and reconnect it. Then very slowly turn the valve back on. Light one burner at a time and turn to low before lighting the next. If you are hearing and smelling gas with the tank on but all grill knobs off, don't use the grill. You may have a leaking grill valve, regulator or hose. If you are only smelling gas with the knobs on, it's possible you have a clogged burner or orifice from bug nests, spiderwebs, etc and need to clean it out first. Hope this helps. Douglas
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The connector for attaching the regulator to a disposable propane cylinder has a sintered bronze filter in the tip of the brass probe tube that is prone to clogging, or the bronze pellets get mashed down over time, restricting gas flow, and this will cause a portable grill or camp stove to perform poorly. The filter is so fine that it takes very good eyesight and bright light to see that it isn't solid metal, or use of a strong magnifying lens. The best solution is to buy a new Coleman regulator assembly. If you are unable to get a new regulator assembly and have the skills and the tools, you can try drilling a very small hole on the side of the probe tube with a #60 drill bit, just below the bronze filter, but near enough the end of the tube so that the hole will be past the plastic seal when the disposable cylinder is fully screwed into place. You should avoid drilling directly into the end of the probe tube, as the end of it is used to depress the Schrader valve in the disposable cylinder to allow gas to flow. A #60 wire gauge drill bit is only 0.040 inch (1.016 mm) in diameter, but makes a hole large enough to supply sufficient gas to a portable grill or a dual-burner camp stove. If you choose to perform this work, the probe should be unscrewed from the regulator body and the Schrader valve core in the probe tube should be removed before drilling. Be sure to clean all brass and bronze particles out of the probe tube before re-installing the Schrader valve core and the screwing the probe into the regulator. Use a removable-grade thread locking compound to secure the probe in the regulator body and don't over-tighten it, so as not to crush the rubber gasket. Allow the thread locking compound to cure for several hours before attempting to use the regulator. Keep in mind that this modification increases the likelihood of dirt getting into the needle valves and jets of your stove or grill, which can cause maintenance problems in the future.1_28_2013_4_49_27_pm.jpg
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Since 1995 all regulators (the part that attaches to the gas tank to regulate the flow of gas) have included a safety device that restricts the flow of gas in the event of a gas leak. This safety device can be inadvertently activated in two ways, putting the grill into what is commonly called “bypass”. The first way for the device to be activated is to leave one or more burner control knobs in the “ON” position when the LP cylinder valve is opened. The second is not to wait long enough to “start” the grill after opening the LP cylinder valve. The safety device in the regulator is activated each time that the LP cylinder valve is opened. The device resets itself when the gas pressure equalizes between the closed burner control valve and the regulator, through the hose. If a burner control knob is turned on before the gas pressure can equalize, the device will remain in “bypass”. The length of time necessary to wait to “start” the grill after turning on the LP cylinder valve is dependent on the length of the hose and outside air temperature. It is always good practice to wait a few seconds after opening the LP cylinder valve before turning on the burner control knob to start the grill.
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7. Re-connect the hose to the LP tank.
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1. Open the barbecue lid.
2. SLOWLY open the LP tank valve all the way and wait 1 minute.
3. With the lid open, turn the burner control knob to the HIGH position.
4. Ignite the grill by pushing the crossover ignition button.
5. Close the barbecue lid.
6. The barbecue should reach 500 to 550 degrees in 10-15 minutes.
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1. Turn all burner control knobs to the OFF position
2. Turn off the LP tank valve last.
* Always follow the re-lighting instructions whenever you use the adapter hose and larger tank.
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