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Is there a gasket or o-ring that is damaged or bad? IF not you can run a bead of silicon around it where the surfaces join and let it dry before you put it together. This would make a gasket.
What size is your pond Length X Width X Depth. What temperature is your pond at? Is the pond located inside or outside? How big are the Koi? and how many are there?
A test tube brush or a small bottle brush will fit and not damage anything. Alternatively as long as it is not used for saltwater soak in a bucket of 5 gallons water and a 1/2 cup of bleach will kill and separate any algae. Just rinse thoroughly to flush out any leftovers and to clear the unit.
you should wait a week to make sure that everything is stable in pond and add your fish, avoid too many fish and overfeeding them. enjoy your fish pond, i love them.
You don't need a bulkhead if your liner is EPDM. You can use a boot that is attached with adhesive that will seal you pvc piping. I don' t see a problem with dirty water going thru the pump before the filters. for some diagrams of settling tank installations see: http://www.koipondfiltering.com/koi_pond_filters_diagrams_intermediate.html
For instructions and to get a new parts breakdown you call the Tetra Pond Division in Virginia toll-free 800-526-0650 any issues getting the right info, plan B is to ask for Product Manager Curt N.
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