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Anonymous Posted on Apr 01, 2010

My serger will only sew a few inches, then the thread on the lower looper breaks. I have checked threading, rethreaded many times.

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  • Posted on Apr 01, 2010
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Been there, done that. Old serger almost went out the window more than once.

Raise the thread antenna and loopers to their highest positions.

Set the tensions to zero. If your serger has auto-tension, raise the presser foot as this also opens the tensions.

Begin threading from the right as indicated in your manual or on the door of the serger.

If this continues, the serger may need to be serviced as the timing could be the problem.

Ask before leaving the serger as the service cost usually starts around $100.

I finally gave in and bought a Babylock with instant jet-air threading.

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  • Posted on Jun 08, 2012
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Thread the needle last. According to the manual, if you thread the needle before the loopers, the thread will be out of alignment and the lower looper thread will break. Easy solution for frustrating problem.

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First Thread breaks on nelco 928 why?

Remove all the threads.
Replace the needle.
ALWAYS RAISE the presser foot and rethread from the beginning.
Verify each thread is in the correct thread path.
ALWAYS THREAD each in the order specified or you will continue to have problems--for a lot of machines, the order is Upper Looper, Lower Looper, then needles.
Check the tension on that particular thread--too tight, it will break.

Breaking thread after about an inch usually indicates it is mis-threaded--a guide has been skipped or threaded out of order or the thread may be wrapped around something.


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Thread breakage is usually an indication that the machine is not threaded correctly or the tension is set too tight.

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If it's the lower looper thread breaking, the cure is to unthread the eye of the needle(s), rethread the lower looper, then rethread the needles. Sergers have very specific internal crossings that are easiest to do if the various parts are threaded in a particular order. Typically, you thread the upper looper, then lower looper, then the needles. If you try to deviate from that without knowing exactly what you're doing, it tends not to work well.

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