If the unit is not charging when fully powered down then it is faulty.
Power green LED light should come on, CHG green LED light should also come on showing the battery is being charged. Leave your unit in Suspend mode while charging it, DO NOT turn it completely off as "Shutting Down.." because it will not charge your battery.
I just purchased an almost new Archos 5 on eBay recently, and the first day I had it, happened to me that I left the unit off and charging on the Mini Dock with external AC power supply, after 13-14 hours the CHG light still wasn't blinking. Then I though maybe I have to leave the unit in Suspend mode rather than completely off, which I did, and in a matter of 3 hours it fully charged the battery.
Again, do not shut down completely the unit, leave it on Suspended mode, or even on, and connected it to your mini dock, after a while the screen will go blank the unit will go into Suspended mode by itself, and after 3 hours on external power supply or 8 hours via USB on PC should be completely charged and your CHG light should be blinking, indicating the battery is charged.
I hope this helped.
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