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Probably a leaking battery has coroded the cap. You can send it direct to MagLite for warranty. Go to: http://www.maglite.com/repaircenters.asp
to find the nearest warranty/repair center.
well, I have a 3 cell mini maglite AA with a corroded battery stuck up next to the LED. I have searched but not found a way to remove the LED to push out the battery with a dowel. The best solution I read about was to drill a hole in the battery and insert a large screw and pull it all out. (My Maglite is from 2009 or 2010, but I think they made this model in 2011, 2012 and 2013- this is for SEO!)
Yes there is a cap. I had the same problem most likely the battery inside has corroded and leaked fusing the cap shut, contact MagLite at www.maglite.com if there were either Duracell, Eveready or Ray-O-Vac batteries in there they will replace it for free under warranty.
I've had the same problem, even took a new Mini Mag back to the store, only to get another one doing the same thing.....finally realized that the batteries that came with the flashlight were not good. Fresh new batteries solves the problem.
yes the bulb assy can be removed as it's basically the switch you need like a special tool for removing it. but first which brand of battery is in it. both energizer and Duracell have warranty about replacing item that the battery has damaged. try that route is my suggestion before trying to remove batteries and possibly breaking the switch. you can get one sent to you by calling up customer service as i replaced one before mini mag lite also.
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