Are you using Stanley Blades or off brand? Hey, I use off brand but sometimes it does make a difference. Second, make sure the blade slider is clean. If you were cutting shingles, for instance, the tar gets in there and screws things up.. try WD-40 spray it liberally all over the blade slide and buttons. If that doesn't work and you purchased it at a Menards store, I can speak of experience they'll replace it no hassle.
I hope I helped
SOURCE: Just purchased a Stanley FatMax 10-778 retractable
1. Make sure the side lock is unlocked.
2. Push the thumb tab all the way to the front of the blade handle.
3. Insert the blade in the opening, you may notice two notches on the top side of the blade.
4. Press the small blade release button as you slide the blade into the knife. You may have to jiggle up and down to get the two notches on the blade fully into the handle.
If properly inserted, the exposed area of the blade should look very close to an equilateral triangle.
make sure both notches of the blade are inside the handle. They notch into the thumb lever.
good luck
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