Hi Scott! Switching out the 4R100 transmission to an S5-47 in your 1998 E350 Custom Cutaway is a significant modification. Regarding your questions about the speed sensor and electrical bypassing/routing, here's some information that may help:
- Speed Sensor: In most vehicles, the speed sensor is located on the transmission output shaft or the rear differential. However, the specific location can vary depending on the vehicle model and configuration. Since the S5-47 manual transmission does not have a speed sensor on the housing, you may need to install a different type of speed sensor or modify the existing setup.
- Option 1: Use a vehicle speed sensor (VSS) adapter: There are aftermarket adapters available that can convert the mechanical speedometer drive to an electronic signal compatible with the vehicle's speedometer and other systems.
- Option 2: Use a GPS speedometer: Another option is to install a GPS-based speedometer, which calculates the vehicle's speed using GPS signals.
It's important to consult with a qualified mechanic or transmission specialist who has experience with this type of conversion to determine the best approach for your specific vehicle.
- Electrical Bypassing/Routing: When converting from an automatic transmission to a manual transmission, there may be electrical components and wiring that need to be bypassed or rerouted. Here are some general considerations:
- Transmission control module (TCM): The TCM used with the 4R100 will no longer be needed with the manual transmission. You may need to disconnect or bypass the TCM wiring.
- Neutral safety switch: The automatic transmission has a neutral safety switch that prevents the vehicle from starting unless it's in Park or Neutral. You will need to ensure the manual transmission setup includes a similar safety feature.
- Reverse lights: The automatic transmission has a reverse light switch that activates the reverse lights when the transmission is in reverse gear. You will need to ensure the manual transmission setup includes a compatible reverse light switch.
It's crucial to carefully review the vehicle's wiring diagrams and consult with a knowledgeable professional or an automotive electrician to properly handle the electrical bypassing and routing during the conversion.
Overall, performing a transmission swap and associated electrical modifications requires expertise and experience. It's recommended to seek assistance from a qualified mechanic or transmission specialist who can provide guidance specific to your vehicle and ensure the conversion is done correctly and safely.
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